Technology

Since 1977 the name IMA has been synonymous with quality and technological innovation. For 45 years our company has dedicated itself to the production of automated machinery and equipment (specialized in handling and management systems of cloth rolls, spreading solutions, labelling and automatic cutting machines and software programs for the complete organization of the cutting room) for the garment industry and not only. After being pioneers of digital technology with the creation of the first fulldigital spreading machine we are now pioneers of Industry 4.0 with our latest creation: “Syncro Cutting Room”. Specialized in handling and management systems of cloth rolls, spreading solutions, automatic cutting machines and software programs for the Complete organization of the cutting room.

Tempest Plus 921.30 – High precision for small series productions
Tempest Plus 30 – Automatic cutting machine for lays up to 30 mm compressed according to the type of fabric to cut. Structurally designed to achieve the highest level of performance and to reduce downtime during processing with high dynamic performances. The software of the machine is installed on a PC on board, increasing its efficiency and productivity, thanks to intuitive and flexible applications. Available as standard the possibility of storing an unlimited number of cutting profiles to be load if necessary.ntegrable for Industry 4.0 and IMA Syncro Cutting Room System. The innovative management of the vacuum system guarantees a reduction in consumption with the same performance. The digital technology totally based on the ETHERCAT communication protocol allows Checking the status of the machinery in real time, with self-diagnosis functions and automatic options for adjusting the performance based on the type of work in progress.

Among the most important innovations we find gantry management of the bridge movement, management of differentiated pressure of the utilities most involved in the cutting process, touch screen placed on the bridge to allow the operator greater ease of intervention, Equipped with an inverter on all the utilities, an eco-friendly management of each motorization is ensured.

Technical features:
• Cutting window length: 175 cm
• Cutting height: from single lay up to 30 mm of compressed fabric
• Installed power: 22 kw
• Power consumption: 6 kw
• Temperature from 10 ° to 60 °
• Umidity from 30% to 80% without condensation
• Voltage 400 V 3 PH 50/60 Hz
• Weight: ~ 2500 /2700 kg

890 Spreading and Unrolling Machine
Automatic spreading and unrolling machine IMA “Phoenix” series. Fabric Feeding, Tension Free and Automatic Braking systems digitally controlled. Equipped with onboard touch-screen to control spreading operations. Auto-diagnosis function. Lowered cradle to facilitate fabric roll change. Programmable bi- directional cutting device.
Automatic edge alignment and automatic stop for roll change. Fully automatic spreader adapted to be interfaced with planning offices and CAD systems. Possibility to program on the touch screen spreading speed and acceleration. Automatic knife box lift. Standard spreading is face up and zig-zag without end cuts and without clamps. Face to face spreading is available as optional. Suitable for even/random step spreading. Possibility to stop the spreader and spreading as unrolling machine (single ply)

Technical Specifications
• Spreading speed: up to 100 m/min
• Lay Thickness: 20 cm
• Voltage: 400V / 3 / 50 Hz
• Capacity: 150Kg
• Roll Diameter: 50cm

Juki is a Japanese company renowned for its innovative technologies and superior quality, a world leading brand in the manufacture of sewing machines for the industrial and home sewing machine markets. Juki Corporation has been a pioneer in sewing machine technology for over 80 years. The firm supplies more than 170 nations with sewing equipment and related products and with established logistic networks we have the ability to supply the world with the best quality products. The Juki Corporation headquarters are located in Tokyo, Japan, with subsidiaries worldwide assisting in its sales, logistics and technical functions. The firm’s insight into the world of sewing machine manufacturing began with home machines in 1947 from which we progressed to basic industrial machines becoming the world leader we are today.

DDL-9000C Series (Direct-drive, High-speed, Sewing System with Automatic Thread Trimmer)
JUKI’s new direct-drive, high-speed, lockstitch sewing system with automatic thread trimmer – the DDL- 9000C. This is the newest flagship lockstitch machine from the world’s largest industrial sewing machine manufacturer. The machine has been digitalized to allow for easy adjustment of settings such as the feed mechanism, thread tension and the feed locus, all through the operation panel. Perfect parameters needed to achieve a high quality seams can beachieved digitally and key conditions do not need to be manually adjusted. Thanks to the digitalization, optimum adjustment values required to produce high-quality seams can be stored on a material-by-material basis in the machines internal memory and can be reproduced with ease. For factories which produce
diversified products using different materials, this feature is quite helpful to achieve stable seam quality in a time efficient manner.

AMS-251 (Head Turning type1 Needle CNC Sewing Machine)
AMS-251 is a high end 1 needle sewing machine provided with a machine-head-turning-mechanism. The new model guarantees high quality seams uniformly in every sewing direction. JUKI’s unique synchronization technology guarantees stable control of the machine head, hook an feed mechanism, thereby creating the most favorable seams. With it’s sewing area of “1.000 mm × 600 mm” the AMS-251 is best suited to the sewing of decorative stiches and large size products. The AMS-251 is ideally suited to the sewing of decorative stiches on car seats and luxury bags as well as air bags and other large size products with zero design tolerance for irregular stitching.

More than 60 years specialists in chain stitch and cover stitch machines made in Japan Kansai Special operate worldwide through its own subsidiaries and a diversified dealer network. Its product range covers machines for following sectors: Jeans & work wear, sportswear, underwear, knitwear, children’s and ladies’ wear – from 1 up to 33 needle machines.

SQ7702FB/PF/AF/DD (Feed-off-the-Arm Machine for Lap Seaming of Shirts – with differential feed mechanism)
SQ series is square bed, 2~3needle double chain stitch machines for the following operations.
• Suitable for the crotch sewing and side seam such as jeans and working pants. and also for lap seaming of various kinds of fabrics
• Attaching the tape from the back neck to the shoulder
• And also, suitable for a lap seaming of shirts sleeves (light to medium thickness). And there are two kinds of differential feed dog which is right to left or front to back differential feed dog. These feed dogs are effective for preventing from sewing gap and puckering. Puller system is adjustable by the adjusting dial easily. And there are 2 kinds of puller systems either belt puller or smooth rubber roller

NFS6604GMH-DD (Flatseamer with Direct Drive and Pneumatic Chain Cutter)
4 needles, 6 threads feed-off-the-arm, flatseamer for medium to thick fabric equipped with both side cut presser foot, direct drive servo motor, digital hand pulley, pneumatic suction device & foot lifter.

Features
• Stitch length & differential ratio can be adjusted by levers from outside of the machine
• Adapted fixed type needle guard. Stitch length & differential ratio can be changed without adjusting the needle guard position
• Enclosed needle drive mechanism
• Direct drive servo motor, pres ser foot lifter & digital
• hand pulley are includede

Hangzhou IECHO Science & Technology Co., Ltd. (Company abbreviation: IECHO, Stock code: 688092) is a global intelligent cutting solution supplier for non-metal industry. At present, the company has more than 400 employees, of which R&D personnel account for more than 30%. The manufacturing base exceeds 60,000 square meters. Based on technological innovation, IECHO provides professional products and technical services to more than 10 industries including composite materials, printing and packaging, textile and garment, automotive interior, advertising and printing, office automation and luggage.

TK4S Large Format Cutting System
TK4S Large Format Cutting System provides best choice for multi-industries automatic processing, Its system can be precisely used for full cutting, half cutting, engraving, creasing, grooving and marking. Meanwhile, precise cutting performance could meet your large format requirement. User-friendly operating system will show you a prefect processing result.

BK4 High Speed Digital Cutting System
Iecho new BK4 Cutting System is for single layer (few layers) cutting can work on process automatically and accurately, like through cut, milling, V grove, marking, etc. It can be widely used in the industries of automotive interior, advertising, furniture and composite, etc. Bk4 cutting system, with its high precision and efficiency, provides automated cutting solutions to variety of industries.

2D/3D Pattern Making Suite

Crea Solution stands at the forefront of innovation in the software and hardware systems, specializing in the comprehensive journey from design and pattern making through to fabric cutting. The company is player in the fashion, luxury, high-end leather goods, made to measure, home furnishings, and even the maritime and composite materials industries. Crea Solution is particularly renowned for its innovative range of products: CAD 2D/3D and nesting Suite, Artificial Intelligence and Vision system for cutting fabrics and Made to Measure integrated platform. Crea Solution MTM/MTO platform revolutionizes the production process by reducing the time from order receipt to fabric cutting to a mere 120 seconds, automating the entire workflow with unparalleled efficiency.

2D/3D Pattern Making Suite
Create™ is the Crea Solution 2D CAD Suite to create and modify patterns for fashion industry, fully integrate with 3D CAD Browzwear.
• Garade sized automatically
• Design a whole pattern base in only 10 seconds thanks to the macro functions integrated in the CAD
• Import and work on pattern created by other CADs
• Accelerate your creative flow
• Digitize your patterns in 4 different ways
• Become a Crea CAD expert in ONLY 3 DAYS of training, thanks to the reduction of designing times, designers are able to fully express their creativity

MTM MTO Artificial Intelligence
Crea Solution has the only 100% fully automated process exploiting AI (Artificial Itelligence) to get the highest top-level quality of a Made to Measure/ Made to Order cloth with no manual work or pattern making skills.

Lets see all the automated steps that require no manual work and no specific skills (pattern making):
• Measurement taken in the shop (manually or via body scanner)
• Measures insertion in a web platform from the shop assistant and automatic creation of the order
• Automatic creation of MTM / MTO pattern
• Automatic nesting
• Artificial Vision of the fabric on the digital cutter and re-adaptation of the marker according to the conditions of the fabric (squares, stripes, repeated motifs, defects, folds …)
• Automatic cut
• The cut patterns are ready to be sewed

Jam International is an Italian industry which develops and produces in Italy special high-tech machines and devices for clothing industry, particularly for jeans & casual. Jam International products are the best offered in the world market concerning quality, productivity and functionality. These products are developed with the highest professionalism in manufacturing machinery and devices, combined with a deep knowledge of customer’s production requirements. Jam International has a Research, Development and Design department with highly qualified staff working under the direction of thirty-years experienced specialists. The applied technology is innovative and for the most part patented.

JT801M – Automatic Belt Loop Setter

The machine is equipped with:
• JAM International double needle bar sewing head with servo direct motor, double capacity hook and thread trimmer
• X-Y axes movement driven by stepper motors
• Loop catcher clamp and loader device driven by brushless motors
• Electronic self-learning system managed through the touch screen for detecting the junction or the lack of the loop

The intuitive color touch screen panel allows, moreover, to:
• Choose from 3 preset standard bartack shapes (“X”, “O” and “double” shape);
• Program new bartacks starting from the standard ones and customizing the size and number of stitches;
• Set the start of the bartack (left, center, right);
• Choose the number of straight lines under the bartack (1, 2 or 3) and the corresponding stitch length;
• Make (on request) customized bartacks, different from the standard ones.

JT862M – Automatic Pocket Setter with Sewing Head in electric axis and folding group
The automatic unit JT862M is a programmable area pocket setter on jeans and similar, with a new folding unit 270×270 mm and an automatic stacker.
• Sewing head: Equipped with a JAM International lockstitch sewing head with direct motors, large capacity rotary hook and thread trimmer which, thanks to the electric axis, allow to process the pieces wider than average.
• Programmable electronic thread tension: Thread tension electronically controlled and settable through the touch screen. It is possible to program different tensions within the pocket sewing cycle
• Thread extension/thread lock: The thread extension / thread lock device allows to set through the touch screen the length of the residual thread after the thread trimmer and to obtain maximum quality at the next seam beginning.
• 5-movements folding group: It gives the possibility to sew non-standard pockets, such as the square pocket or with rounded corners, with excellent quality. The cold folding system guarantees high quality production standards even on the most difficult fabrics such as stretch, super stretch and knitwear.
• Pocket JIG: The pneumatic release allows changing the pocket jig in a few seconds. Thanks to a patented system, the customer has the possibility to create the templates independently in a simple way and by the use of common tools.