Technology

BARUDAN Co., Ltd. is the manufacturer of Japan made computerized embroidery machine in Japan. Since 1959, Barudan has been producing the best built, the most reliable embroidery machines in the world and proudly produced in Japan. We have exported BARUDAN embroidery machines to over 100 countries throughout the world with the corporation of BARUDAN Global Network.We have subsidiaries in 9 countries, Japan, France, USA, Canada, Singapore, Turkey, UK, China and Brazil.

Automatic Embroidery Machine (BEKY-S1506CII)

• High Spec Drop Table Machine with Servo Motor

• The perfect machine for any size order

• Compact, Fast & Reliable

• New trimming system with a narrow cylinder arm: New trimming system with a narrow cylinder arm allows more room to embroider shirt pockets, socks and smaller items

• New thread tensioning system: New thread tensioning system ensures better tensioning and faster threading

• Touch screen (10.4 inch, Resolution 800×600)

• Ability to register shortcuts into multiple groups

• Customizeable Display

• Easy Icon based operation

• LAN Connector Standard, 1×COM Port & 1×USB Port, 1×Remote Controller Connector

• 70 million stitch capacity, 100 memory locations

Automatic Embroidery Machine (BEKT-S1501CAII)

• New KT LCD 8.4 inch color touch screen display is larger, providing improved visibility and easier operation

• Servo motors deliver fast and smooth pantograph operation for increased production and pinpoint accuracy

• New thread tensioning system: New thread tensioning system ensures better tensioning and faster threading

• Name Drop: Separates names in a multiple name design for view and sewing purposes.

• Frame Centering Function

• Frame Limit Function: Able to restrict machine operation when a design does not fit to the frame or when here is a risk of a needle bar hitting the frame

• Shortcuts: Customize most-used icons to save time

• LAN Connector Standard, 1 USB port

• 70 million stitch capacity, 100 memory locations

Company ASTAS with its headquarter in Istanbul and further 12 branch offices in Turkey and abroad is a specialist in sewing technology and an acknowledged partner for the leading garment industry and trade brands for more than 40 years. Our vision is to serve maximum support for the worldwide competitiveness of the garment and apparel sector, to supply the most innovative solutions to increasing workshops and thus help the sector heading for high value-added items. In addition, adapting the latest technology equipment to the existing machinery park, in order to provide the best service to achieve the energy economization and time management and high quality and highest efficiency.

ASTAS self-made workstations offer intelligent solutions for the garment industry with automatic sewing machines and sewing stations simplify sewing processes and thus also increase productivity. We supply our workstations, which are custom-made, to the textile and garment industry, to the automotive and mattress industry, to companies with technical textiles.

Fully Automatic Fabric Spreading Machine – SRM 255 XXL SERIES

• Denim/Jeans – assembled for spreading the large type weaving fabric

• Preferable language; Turkish or English

• Remote connection (option)

• Via intensive sensor, the ability to spread the beginning of the fabric in each ply in some line automatic (gain fabric)

• Ability to interfere with the software and spread at fully automatic mode

• Auto-Stop feature when the roll runs out or pre recorded number of folds is achieved

• Ability to unroll or rewind (for Roll Fed Fabrics)

• Ability to enter different speed choices, in order to save time during idle turns

• One way or zig-zag spreading features (zig-zag is optional)

• Spreader system which ascends automatically, in accordance with spreading height

• Backwards opening cradle and loading extension, enabling easy fabric loading

• Maximum operation comfort, by means of its operator carrier platform

• True-sense safe operation, ensured by privileged safety sensors

• User-friendly Touch Screen pane

AST-7923/ERDO-KR/M-PLC-2/SM-BDN

Top Covering Type, Cover Seam Bottom Hemming Automat with Step Motor Controlled Special Automatic Size Adjustment Device with Sensor

• Hemming adjustment attachment system between 17-30 mm.

• Able to work 40-80cm tubular shirt bottom hem

• Stitching starts and ends at the side seam

• Stitch alignment feature thanks to sensor-controlled system

• Thanks to the size tolerance system, the machine can adapt itself for measurement differences up to 1 cm for the same sizes

• Step motor controlled size adjustment feature – SM-BDN

• Hemming correction feature by means of roller system at the start of seam

• One operator can run 2 machines

• Excellent 3 needle Top Covering Type or 2 needle cover seam stitch quality

• LCD touchscreen control unit

• Daily piece counter

• Thread breaking sensor

• Automatic stacker unit

• Up to %40 energy-saving thanks to direct drive Efka servo motor technology

• Capacity 2.400-3.000 pcs/ 8 hours

Style3D | Assyst enables brands, manufacturers, and retailers to create and produce successful fashion products, and to promote them directly on all sales or marketing platforms.With our innovative technologies, we are pioneers in transforming the clothing industry towards a fully digital, sustainable, and profitable future. Our team includes over 600 experts in fashion and technology across 15 locations worldwide. We distribute our software and solutions for 3D design, fabric simulation, 2D pattern development, nesting, costing, 3D asset & collaboration management, as well as retail in more than 60 countries.Through research and development in collaboration with leading universities, we ensure our development lead. Style3D and Assyst are represented in Europe by Assyst GmbH, operating under the brand name Style3D | Assyst.

Assyst.CAD: 2D Pattern Making Software

With Assyst’s leading pattern making software Assyst.CAD, you can make patterns and gradings for your fashion products fast and effectively.

• Make patterns and gradings: Fashion professionals simply love the sophisticated fit, grading and intuitive Smart technology that makes Assyst.CAD (CAD.Assyst) the leading fashion pattern making system in Germany, Austria, and Switzerland.

• Managing and re-combining pieces: The Assyst.CAD database with modular logic flexibly manages 2D patterns and 3D simulations. This creates transparency and facilitates version control and teamwork.

• Automate pattern design tasks: Smart.Pattern macros efficiently perform tedious tasks, saving valuable time and reducing errors. With a library of over 200 routine macros, you can easily streamline your workflow. To get you started, 10 macros are included free of charge.

Assyst.CAD is integrated throughout the development process

Only with Assyst, are 3D, CAD, pattern making, and order planning directly connected. As a result, data from Assyst.CAD (Cad.Assyst) is available throughout the entire fashion development process, from 3D design to production

• Work in 3D with a fully developed 2D pattern from Assyst.CAD ready for production

• Specific grading data: Intuitively, visually, and quickly generate grading for a complete size range – including individual grading rules for your brand.

• Create markers manually or automatically directly from Assyst.CAD (Cad.Assyst) with direct specifications from the pattern

• Collaborate globally: With Assyst’s Fashion Cloud, you can ensure access to all CAD and 3D data. Hosted in a European high-security data center in accordance with ISO/IEC 27001

Special benefit – connectivity through data conversion Assyst is open to third-party systems

• A mixed cutter or plotter landscape, greater flexibility in support, or the introduction of 3D and automation are common reasons for switching to Assyst.CAD

• With Assyst, you can connect your systems to each other. When transferring to Assyst.CAD, we ensure that you can continue to use your cutting data – no matter which system it comes from

• Assyst supports most of the common formats in the market with high quality. If necessary, the system can reconstruct the entire pattern. Our expert team actively supports you in your conversion project

Orange O Tec, a pioneering company in the digital textile printing industry in India, proudly unveils its latest innovation: the Phoenix K-64 digital textile printing machine. Designed to revolutionise the textile printing landscape, the Phoenix K-64 boasts 64 heads by the renowned company Homer, offering unparalleled speed, precision, and efficiency.

With a production capacity of up to 15,000 meters per day, the Phoenix K 64 emerges as the fastest machine in India, setting new benchmarks for productivity and performance. Its cutting-edge technology ensures precise printing, delivering superior results with every run. It is the one of the fastest scanning machine in this range.

In all the senses, Phoenix K-64 is an ideal solution for replacement of conventionalflat bed production, as it is much faster and more efficient. The machine as already arrived in major locations of the North and West regions of India. Considering its advantages, the textile printers are showing keen interest in adopting this new revolution.

Orange O Tec, based in Surat, Gujarat, has established itself as a formidable player in the digital textile printing industry, capturing over 35% of the market share. With a mission to democratise the textile industry, Orange O Tec empowers creative minds with limited capital resources to establish their printing setups. Unlike traditional methods that demand substantial investments in infrastructure, Orange O Tec’s digital printing machines offer cost-effective and flexible solutions, enabling even small business owners to realize their creative visions.

In a strategic partnership with Homer Group, a comprehensive industrial digital printing solution provider, Orange O Tec enhances its offerings with access to cutting-edge technology and expert support. Homer specialises in digital inkjet printing technology, providing end-to-end solutions for various industries, including advertising, home improvement, clothing, textiles, packaging, and more. With a portfolio encompassing digital inkjet printing equipment, software, ink, accessories, and professional services, Homer ensures that customers receive high-quality printing solutions tailored to their specific needs.

” The launch of the Phoenix K-64 marks a new era of innovation and efficiency in our industry, empowering businesses of all sizes to unleash their creativity and achieve unparalleled success,” said Aayush Rathi, Director Orange O Tec, adding ” Our collaboration with Homer represents a significant milestone in our journey to redefine the digital textile printing landscape.”

As the demand for digital textile printing continues to soar, the Phoenix K 64 emerges as a game-changer, offering unmatched speed, precision, and reliability. With its exceptional performance and strategic partnership with Homer, Orange O Tec reaffirms its commitment to driving innovation and transformation in the textile printing industry.

Yamato Sewing Machine Mfg. Co., Ltd. is technology-oriented industrial sewing machine manufacturer, based in Osaka, Japan since 1927. Our main products are “YAMATO” brand industrial sewing machines, such as overlock, interlock chain stitch, flatseamer, as well as various devices and attachments. Beyond just manufacturing industrial sewing machines, Yamato strive to provide our customers with practical solutions to various sewing-related problems. The solutions we provide are backed by our advanced technology and know-hows accumurated by co-works with our customers throughout our long history.

Yamato’s practical solutions to various challenges in manufacturing athletic/athleisure wear, casual wear and lingerie, backed by our advanced technology, such as extra stretch seam, which adds extra value on your functional garments, deskilled operation for uniform high-quality finish without relying on skilled operators, and even possibility to skip operation.

FD-62SD-LF Series (4 Needle 6 Thread, Feedoff-the-arm “Loss-Free” Flatseamer)

The Flatseamer for stretch materials that reduces defects and achieves extra stretch, outstanding apperance, comfort & functionality

Extra Stretch, Without the Risk for Breakage: With the new design that securely tightens the needle thread at low tension, the seam stretchability is improved by 30%. This significant reduction in needle thread half catch and seam jams ensures high-quality seams required in premium products.

Innovative New Technology for the Perfect Seam: FD-62SD-LF’s innovative technology makes it possible to create flat and wide enough seams without the risk of damaging fabric by retainer needle.

Contribute to Cost Reduction: FD-62SD-LF helps customers improve profitability. FD-62SD-LF is equipped with advanced technologies that reduce quality and time waste. It meets advanced sewing needs without the need for complicated adjustments and reduces the risk of seam breaks, needle holes, and oil stains.

EZH-B-VGS3721-156S1-8F/UTQ-A45/Y (SemiAutomatic EZ (easy) Bottom Hemming Workstation for Circular Material)

Semi-Automatic Easy Bottom Hemming Workstation for Circular Material which deskills circular hemming operations drastically. Required jobs to operators are reduced to loading the work, overlapping and unloading only. The rest is done by this workstation. In addition, this configuration equips UTQ, the unique & advanced Automatic under Thread Trimmer with Anti-Unraveling Device. UTQ enables you to eliminate tacking process, making better looking and comfort to wear.

• Drastically deskills Circular hemming, one of the most critical operations on knitwear assembly. EZHB plays the role of the right hand of the expert operator. EZH-B makes the hem, maintain the hem and control the edge of fabrics. Required jobs to operators are reduced to loading the work, overlapping and unloading only. The rest is done by this workstation.

• EZH-B reliably feeds fabrics in a relaxed condition, thanks to the top feeder and Yamato’s unique Active Thread Control technology. Therefore, iron-free perfect finish can be obtained, without roping, twisting or puckering.

• Yamato’s signature Active Thread Control supports ideal seam over wide range from soft and elastic seams for microfibers to tight seams for outer wears.

• Yamato “Non-stain” Technology for minimizing the risk of oil stain, the most frequent cause of defects.

• UTQ enables you to eliminate tacking process thanks to the unique anti-unraveling technology to avoid seam unravelling from the end.

Summa nv, a leading company of high-end cutting plotters and finishing systems, has released a new version of their GoProduce software, GoProduce Flatbed Edition 3.0. This software is explicitly tailored to Summa’s flatbed cutter range, the F Series. As a result, the in-house developed software ensures optimal utilisation of the flatbed cutters and efficiency in customers’ production processes.

GoProduce Flatbed Edition

GoProduce was originally released in 2019, as the first software module within Summa’s GoSuite platform. This was followed by a major upgrade to version 2.0 in 2020. Summa always strives to deliver innovative and cutting-edge solutions, so the major upgrade was done to stay up-to-date with the latest technologies. Out of the same aspiration, GoProduce Flatbed Edition 3.0 is born. The specification ‘Flatbed Edition’ has now been added to the software name to make a clear distinction in the software available, as Summa also has production software for their L Series laser cutters called GoProduce Laser Edition.

The software comes with every new F Series and is easy to install. With its intuitive interface and easy navigation, the software is user-friendly and users quickly find their way around. For users who want to get the most out of their cutter and workflow, a Pro Pack is available that unlocks additional features such as Barcode functionality, Hot folder support and Twin X workflow.

General great things about GoProduce:

• Material manager: Library of materials and their optimised settings. There are already a whole lot of them included but you can also add new ones manually.
• Action sets: there are standard action sets or you can custom make them, perfect to optimise the workflow for your way of working.
• Backside cutting: it’s possible to cut the unprinted backside of the material, perfect for cutting packages, as that way the tool does not damage the design.
• Sorting: Optimises the cutting path, making the machine more efficient and makes your output faster.
• Barcode functionality Pro Pack: The barcode functionality reads the printed barcode and automatically identifies the job to obtain the necessary cutting data from the computer.

More Powerful, More Connected, More Enhanced

The new GoProduce Flatbed Edition 3.0 is now available, and it has some great new features:
• Powerful 64-bit software: Not only does the software run faster, but there is now more working memory, making it operate more efficiently.
• Connected media handling: It integrates the flatbed cutter smoothly with peripherals to create an efficient automated workflow, using our GoConnect software integration.
• New predefined action sets for automatic feeder support.
• New logging features for better support.

The V3 software is optimised for routing jobs. It comes with new routing capabilities that are perfect for cutting out shapes more precisely. They maximise productivity when processing wood, acrylics, and plastics. The features supporting this are:
• Automatic detection of drill hole placeholders.
• Lead-in or lead-out for the milling path: It can now automatically start and end outside of the shape. There are two possibilities to do this using either a perpendicular lead-in or corner lead-in.

Empower Your Machine Precision

Randi Kerkaert, Product Manager at Summa, reflects on the importance of the upgrade for our customers: “I’m excited to see how this major software release will take our customers’ production processes to the next level. We’re not just updating features; each major upgrade enhances the way our users interact with their F Series flatbed cutters and helps to maximise the productivity of their equipment. With GoProduce Flatbed Edition 3.0, we’re once again raising the bar for what users can achieve with our software.”

The GoProduce Flatbed Edition 3.0 software is available with every new F Series and as a paid upgrade for existing users.