Technology

At Tonello, we decided to rewrite the rules of indigo dyeing with DyeMate—the technology that has taken the market by surprise and revolutionized the way garments are dyed. In just two years, DyeMate has made huge strides, transforming not only the dyeing process itself but also the entire creative vision surrounding indigo.If you’ve never heard of DyeMate, now is the perfect time to discover why it’s changing everything.

The evolutionary stages of DyeMate
1. Indigo as you’ve never seen it before
It all began in 2023 with the debut of DyeMate, which introduced a new perspective on indigo garment dyeing. Starting from a traditional process, we made it modern, efficient, and most importantly, reproducible.

DyeMate marked a major turning point in indigo garment dyeing, thanks to several standout features that make this technology a true must-have:
• Fully automated process, ensuring higher efficiency and control
• Maximum reproducibility of effects, guaranteeing consistent, high-quality, and perfectly repeatable results
• Authentic, brilliant indigo, preserving the charm of tradition while maintaining the most genuine, lived in denim aesthetic

This first step brought indigo dyeing into the innovation era, inspiring designers and brands with creative possibilities that once seemed impossible.

2. New hues, new possibilities
In the first half of 2024, we took the next step introducing a special ingredient: sulfur. DyeMate is now capable of dyeing garments not only with VAT dyes but also with sulfur dyes. This development changed everything, allowing for the creation of incredible hues and chromatic tones -like red, black, and green- that are inspired by the denim world but also suitable for garments ready for dyeing.

This evolutionary phase led to:
• New color shades, reinterpreting classic indigo with original highlights
• A new aesthetic language, inspired by denim yet adaptable to different styles and materials

3. Sulfur Essence: the revolution within the revolution
And now, the latest and most incredible step: Sulfur Essence. In this innovation, indigo and sulfur come together in a single dyeing bath, with sulfur playing the leading role. The result? Discharged and overdyed denim effects with authentic contrasts-applied to garments ready for dyeing.

But it’s not just about aesthetics:
• The process runs at room temperature, reducing energy consumption and preserving the original characteristics of the fabric
• A single dye bath optimizes time and resources, reducing waste
• Garments ready for dyeing can be transformed with stunning effects, opening up new personalization possibilities

Why is DyeMate so special?
If you’ve never worked with indigo, you might think garment dyeing is simple. But in reality, every shade and every detail requires precision and technique. DyeMate not only simplifies the process, making it more manageable, but also delivers results that once seemed unimaginable.

• Laser-friendly compatibility: high-contrast, sharply defined markings ideal for detailed personalization
•Washing effects: DyeMate dyes are perfect for subsequent treatments with Core 2.0, EGO, and NoStone®, allowing for unique finishes in a single cycle
• Denim look: replicating overdyed denim effects on garments ready for dyeing expands the boundaries of creativity

In just three steps, DyeMate has transformed the landscape of indigo garment dyeing… giving designers and brands the tools to create extraordinary pieces in a responsible and automated way.

And this is just the beginning. Who knows where the next chapter will take us? We’re ready to find out. Are you?

Tirupur, Tamil Nadu — In a landmark move for South India’s textile sector, Orange O Tec has successfully installed its first-ever Homer K24 digital textile printing machine at Macrofast, a pioneer in organic fabric and apparel manufacturing since 1984. This strategic collaboration not only enhances Macrofast’s production capabilities but also establishes Orange O Tec’s strong presence in South India’s growing digital textile market.

About the Homer K24 Digital Textile Printing Machine
The Homer K24 represents the latest generation in industrial digital textile printing technology. Renowned for its high-definition output and operational efficiency, it is built to meet the rigorous demands of large-scale fabric production while maintaining exceptional print quality.

Key Specifications:
• Maximum Printing Speed: Up to 5,000 linear meters/day
• Production Efficiency: 50% higher output than 16-head models at just 20% additional cost
• Maximum print width is 72 inches, enabling wide-format textile printing with exceptional precision
• Compatible Media: Cotton, Linen, Silk, Nylon, Polyester, and Blended Fabrics
• Printhead: Equipped with advanced Kyocera Katana printheads for superior sharpness and durability

The K24 offers seamless integration with a wide range of ink types, particularly pigment inks, making it an excellent choice for sustainable textile production.

Why Macrofast Chose the Homer K24 from Orange O Tec
Macrofast have a state-of-the-art 70,000 sq. ft. facility in Tiruppur, housing modern organic fabric storage systems, advanced garment sewing lines, and cutting-edge digital print zones including pigment, reactive, and hybrid DTG printing.

To align with its vision of eco-conscious, high-quality production, Macrofast sought a digital solution that could deliver:
• Consistently sharp, vibrant prints
• High-speed output to meet growing demand
• Compatibility with a broad range of fabrics
• Proven performance with Kyocera Katana printheads

The Homer K24 emerged as the ideal fit, offering both reliability and the ability to scale up sustainably.

Major USPs of the Homer K24
• Advanced Kyocera Katana Technology: Ensures high-resolution, reliable, and consistent printing
• Hybrid Ink Compatibility: Supports pigment, reactive, and disperse inks
• Built for Industrial Use: Engineered for 24/7 operations with minimal maintenance
• User-Centric Design: Intuitive interface for easy operation and control
• Energy-Efficient Drying & Finishing: Seamlessly integrates with modern finishing systems

The Future of Digital Textile Printing in South India
Tirupur—long recognized as a global hub for knitwear and apparel—now stands at the forefront of digital textile transformation. The successful deployment of the Homer K24 at Macrofast paves the way for more manufacturers in South India to embrace digital printing technologies that:
• Increase productivity
• Promote environmental sustainability
• Enable faster delivery cycles
• Offer flexibility for customization and shorter runs

Orange O Tec is poised to lead this digital revolution, empowering textile businesses to compete on a global scale through innovation and sustainable practices.

Conclusion
Macrofast’s investment in the Homer K24 is more than a technological upgrade—it’s a bold step toward the future of textile manufacturing. With this move, Macrofast reinforces its legacy of quality, innovation, and environmental responsibility.

As the demand for high-speed, eco-friendly printing continues to grow, Orange O Tec’s Homer K24 stands out as a powerful solution driving progress in South India’s textile industry.

Key Highlights: Homer K24’s Pigment Ink Compatibility
• Specifically optimized for high-performance pigment printing
• Requires minimal pre and post-treatment, reducing water and energy usage
• Delivers bright, long-lasting colors with excellent wash and rub fastness
• Perfectly aligned with the needs of organic and sustainable fabric production

Ricoh will be demonstrating next generation textile on demand production versatility at FESPA Global Print Expo 2025, Europe’s premier exhibition for screen, digital, wide format, and textile printing, Messe Berlin, from May 6 to 9.

Meeting the high volume digital production demands of industrial markets will be the RICOH Pro™ D1600 DTF system. Ricoh’s industrial printheads help it achieve speeds in excess of 20 sqm per hour for media widths of up to 1300mm film.

Presenting opportunities in production on polyester fabrics for apparel decorators and designers alike is Ricoh’s Ri 4000 DTG printer. The system’s inbuilt pre-treatment process facilitates consistent, vibrant, and efficient industrial garment printing at an affordable price.

These systems incorporate Ricoh inkjet technology designed to deliver speed, versatility, durability, and accurate fluid deposition, with minimal maintenance. While ensuring the effective management of consistent and reliable colour accuracy is ColorGATE (a Ricoh company) Productionserver Version 24 which will be driving all textile devices on show.

Furthermore, the textile systems support just in time, on demand, local production capabilities that reduce waste, maximise resources, and eliminate unnecessary transportation.

Ricoh will also expand on how its Valvejet technology aligns with the industrial painting and coating market’s need for higher viscosity fluids and throw distances along with larger drop sizes. Demonstrating the possibilities will be Ricoh’s industrial tyre printing solution developed for the high end customisation market.

Focus will also be on the R & D developer community where collaboration between suppliers can facilitate fast time to market. Printheads, drive electronics, drop watching, and curing are key elements in a fragmented supply chain and Ricoh will advise visitors on navigating this complex process.

Graham Kennedy, General Manager, Industrial Solutions, Ricoh Printing Solutions Europe, says: “Ricoh technology powers a wide range of industrial solutions and we are looking forward to demonstrating real life applications at FESPA. The potential for innovative development with partners and clients is limitless.”

Zimmer Austria, based in Klagenfurt is a leading manufacturer of superior machines tailored for the textile printing and coating sector. With a legacy spanning more than 150 years, Zimmer has established itself as a benchmark for dependable, high-class machineries in textile.

Zimmer Austria offers a comprehensive range of high-quality machines for textile printing and coating. Its main products include:
• Screen printing: Ideal for high-quality mass production with vibrant and bold colours
• Coating systems: Multipurpose solutions for applying liquid, paste, and foam coatings on various materials
• Drying systems: Efficient drying solutions integrated into coating and printing lines
• Steaming systems: Essential for fixing dyes and finishes in textile production

Introducing the Zimmer MAGNOROLL
The Zimmer MAGNOROLL is a state-of-the-art multipurpose coating machine designed to meet the diverse needs of various manufacturers. Known for its versatility and precision, the MAGNOROLL offers a range of advanced features that makes it a standout choice for coating applications.

The MAGNOROLL can be installed into an existing stenter coating line or as a special designed coating plant with web infeed, dryer and exit. The modular system allows a combination with:
• Working widths spanning from 500 mm (20 in.) to 4800 mm (189 in.)
• 1 or 2 rotary screen-printing aggregates, repeat 640–914 mm, for designed and full surface application with Zimmer roll rod and magnet blade squeegee technology
• Magnet roll direct coating and low-add-on application
• Knife coating with knife-on-air and knife-over-roll application technology
• Slot nozzle device MAGNOJET and/or VARIOPRESS for full surface foam coating
• Contact or contactless single or double-sided application in horizontal and/or vertical installation can be realised

Zimmer has mastered various application methods to suit different needs. Here are some of the key methods:
• Magnet roller technology
• Rotary screen with/without magnet system
• Screen to screen
• Knife on air
• Knife over roll (with high precision counter roller for paste application)
• Different foam application devices

The MAGNOROLL is designed for a wide range of applications, including:
• Textiles and technical textiles: Suitable for coating liquid, paste, and foam on various textile materials.
• Innovative materials: Effective for substrates such as glass fibre, paper, film, plastics, nonwovens, carpets, and other innovative materials.
• Specialised coatings: Ideal for applications requiring infrared reflective camouflage, flame retardant, water repellent, silicone coating, dirt repellent, and thermal insulation.

Benefits:
• The only true multi-purpose coating machine in the market, capable of handling a wide range of materials and coating methods
• Tailored to meet specific customer needs, ensuring optimal performance and results
• Designed to minimise energy consumption while delivering outstanding results
• Ensures consistent and high-quality coating applications, enhancing the final product quality
• Substrates can be sent with different chemistries for product development
• Tests conducted independently or collaboratively
• Chemistry suppliers are invited on-site modifications and adjustments to recipes

Development centre capabilities
· Realistic testing conditions:
– Machine mimics the design of original production machines
– Ensures accurate and realistic testing environments

· Trial process:
– Trials typically commence on the smaller coating line
– Maximum working width of 620 mm for initial trials
– Option to replicate trials on the second coating line upon request
– Second coating line has a maximum working width of 2,200 mm
– Designed to bolster your confidence in the results.

· Customisation:
– In-house mechanical engineering and electrical assembly capabilities
– Tools tailored to precisely match your specific requirements

This setup ensures that you can test and refine your coating processes under conditions that closely resemble actual production, providing you with reliable and actionable insights.

A.T.E. Enterprises Private Limited, with over 85 years of expertise, proudly serves as the exclusive agent for Zimmer machinery in India. Our commitment to excellence has earned the trust of leading textile manufacturers, including Welspun Living, D’Decor, Candor Textiles, Kusumgar, and Vista. These industry leaders have chosen Zimmer MAGNOROLL for their production needs, reinforcing A.T.E.’s reputation for delivering top-tier solutions. By integrating Zimmer MAGNOROLL into their processes, these industry leaders not only enhance their product quality but also ensure greater customer satisfaction through reliable and superior performance and consistent finishing that meets international standards.

The Zimmer MAGNOROLL is a testament to their commitment to innovation and excellence in the textile coating industry. Whether you’re looking to enhance your existing production line or explore new coating possibilities, the MAGNOROLL offers the flexibility and precision you need to achieve exceptional outcomes.

Ganesh Srinivasan, CEO, Resil Chemicals

Resil Textile Chemistries, the textile chemicals division of Resil Chemicals, together with its group company N9 World Technologies, leads the way in innovative, safe, and sustainable solutions for textiles, garments, and industrial applications. Through rigorous testing and seamless integration, our products enhance textile performance and aesthetics, delivering long-lasting benefits trusted by global apparel brands and retailers. With over 30 years of expertise, we have built lasting partnerships rooted in our unwavering commitment to service excellence.

Resil Textile Chemistries’ diverse portfolio includes advanced textile technologies such as silicones, block silicone polymers, resins, enzymes, polyurethanes, antimicrobial and freshnesstechnologies, odour control, cooling, and dynamic drying solutions. These cutting-edge chemistries deliver superior performance even after multiple washes, empowering manufacturersto achieve durability and functionality while reducing their environmental footprint.

Whatsets Resil Textile Chemistries apart is our dedication to technical excellence and customer-centricity. Our DSIR-recognized research centres and Textile Application Research Centre are equipped with state-of-the-art laboratories and design studios. Here, ourskilled professionals assist manufacturersin addressing challenges across the textile and garment processing value chain. By sustainably transforming everyday fabrics into sensory experiences, we help clients achieve market differentiation and long-term success.

As a trusted partner to apparel brands and textile mills worldwide, Resil invites industry leaders to collaborate in setting new standards for textile finishing-building a more sustainable, innovative, and vibrant future for the global textile industry.

New Offerings from Resil and N9WTPL for the Finishing & Pre-Treatment Industry
The latest additions to our product portfolio introduce cutting-edge solutions designed for impactful results.
• Greenpel and Greenpel CAT: Fluorine-free finishes that provide exceptional liquid repellence for all fibre types, validated by AATCC 22, AATCC 193, and modified AATCC 193 tests
• RESISCOUR AB-WS: A sustainable wetting/scouring agent for pre-treatment of knits and towels in the exhaust process. It saves one to two baths in the pre treatment process and can be used for low-temperature bleaching processes, ensuring significant utility savings
• Aquasil Terrysoft: A breakthrough product that combines instant hydrophilicity with superior towel softness, ensuring excellent stability in exhaust applications
• EcoRelease: A fluorine-free, hydrophilic soil and stain release solution for cotton rich textiles, tested as per AATCC 130
• SOLADEL UV ULTRA: A GOTS V7.0-approved solution delivering durable UV protection for all fibres, tested per AATCC 183
• BIORESIN: Developed from natural oils, it ensures zero formaldehyde emissions, over 90% biodegradability, and durable press effects
• RESIFEEL ABR and RESISCOUR ZFW SPL: Derived from natural sources, they enhance bio-content and efficiency in textile wet processing
• ProTecht Technologies: A suite of multifunctional benefits, including PAO (anti odour, ISO 17299-3), PMM (moisture management, 79% bio content), and SLP PRO-FRESH (antimicrobial, ISO 20743)
• EarthMint and Odorel: EarthMint neutralizes odour-causing bacteria, while Odorel offers a non-metal, non-biocidal odour capture solution with biodegradability exceeding 70%
• BIOSTONE WASH ENZYME: Significantly reduces water and waste in denim finishing processes
• BIOKOOL: A moisture-activated cooling technology delivering sustainable, bio based comfort

These innovations showcase how eco-responsible chemistry can revolutionize textiles, meeting both technical rigor and environmental sustainability.

Bio-Based Chemicals: The Sustainable Revolution in Textile Processing
The future of the textile industry is rooted in sustainability, and bio-based chemicals are driving this transformation. Derived from biological materials such as plants, algae, crops, trees, marine organisms, and biological waste, these compounds offer a greener alternative to conventional chemicals. With their lower environmental impact, bio-based chemicals are gaining traction in global markets, transforming the textile value chain.

One promising advancement is biosurfactants. Unlike conventional surfactants, which persist in the environment and cause contamination, biosurfactants are biodegradable and leave no toxic residues. Produced from renewable feedstocks like plant oils and agricultural waste, they reduce dependence on fossil fuels and promote a more sustainable, circular approach to chemistry.

Bio-based chemicals also offer superior eco-friendliness. Made from renewable resources such as plant materials and agricultural byproducts, they are less harmful to the environment than petrochemical-based counterparts. Their biodegradable and non-toxic nature, coupled with lower energy and water requirements during production, reduces the environmental footprint of textile manufacturing.

By decreasing reliance on fossil fuels, a major contributor to climate change, bio-based chemicals pave the way for a more resilient and sustainable textile industry. As a key player in this space, Resil Textile Chemistries’ bio-based product portfolio helps manufacturers balance performance and sustainability, fostering a cleaner, more responsible future for the industry and the planet.

Shifting Global Textile Dynamics: Opportunities for India amidst Changing Trade Scenarios
The global textile industry is undergoing significant shifts, driven by evolving trade dynamics and geopolitical factors. With inventory levels stabilizing in major markets like the EU and USA, clothing imports are set to surge in the coming months. The China+1 strategy is reshaping sourcing patterns, redirecting orders to Vietnam, Bangladesh, India, Sri Lanka, Cambodia, and Pakistan.

However, challenges persist. Bangladesh, a textile powerhouse, faces political instability and foreign exchange crises, leading to factory closures and concerns about its reliability. Vietnam, meanwhile, struggles with capacity constraints and rising labour costs. These factors create opportunities for India, which has seen a 20-25% increase in orders in key hubs like Gurugram-Noida and Tirupur. The return of Donald Trump to power in the U.S. could further shift trade dynamics, offering India a chance to capture market share from China and Bangladesh.

Indian manufacturers are aligning with global sustainability demands by investing in green technologies to attract eco-conscious buyers from the USA, EU, and Japan. With strategic capacity expansions, India is well-positioned to strengthen its presence in the global textile market.

Product Stewardship and ESG Practices in the Textile Industry
At Resil Textile Chemistries, sustainability drives our operations. Our product stewardship covers the entire lifecycle-from design to disposal-ensuring alignment with global environmental and social goals.

By maintaining MRSLs and RSLs, improving supply chain transparency, and adopting green chemistry, we minimize environmental and societal risks. Our high scores on the HIGG Index validate these efforts, reflecting our commitment to sustainability and ethical sourcing. Adherence to certifications like GOTS, OEKO-TEX, and EU REACH further reinforces our dedication to positive environmental and social impact.

With deep expertise in silicones and organic chemicals, we equip the textile and apparel industry with cutting-edge, sustainable solutions. Backed by over three decades of experience, Resil Textile Chemistries is a leader in customized specialty finishes for textile brands and manufacturers. We work closely with our customers to elevate fabrics into extraordinary experiences through tailored solutions and seamless execution.

At N9 World Technologies, we develop next-generation sustainable technologies for protection, hygiene, comfort, and wellness. Our products deliver unmatched value and superior service to customers and consumers.

By fostering collaboration and embracing proactive solutions, Resil Textile Chemistries is shaping a circular future-one that prioritizes environmental and societal well-being. Together, we can turn challenges into opportunities, driving the textile industry toward a more sustainable and responsible future.

ANAADIH was established in 2013 by Udai Kumar Agarwal, a seasoned professional in fabric and garment manufacturing. Recognizing the need in Kolkata for cutting-edge solutions in the industry, he embarked on a journey to provide the best products and services. Currently, ANAADIH is in association with renowned global brands such as Creora, Brother, Kansai, Duma, Bierrebi, Weideshi, Santec, Shanggong, Texfab and CHL, among others, known for their superior quality products on a global scale.

In order to expand our reach across India, we have inaugurated our branch office in Tiruppur, the country’s leading hub for garment exports, offering immense potential for growth. The scarcity of labour has increasingly necessitated automation, prompting us to align with the evolving needs of the industry and contribute significantly to its advancement.

ANAADIHH’s recent association with DUMA, CHL and WEIDESHI, as their sole selling agent for India, has been with the singular purpose of introducing their most innovative, reliable, global quality standard and user friendly products to the Indian consumers to achieve a smooth production process.

DUMA
Since 2005, DUMA has become a world-renowned brand for its continuous technological innovation and substantial investment in R&D. It has achieved remarkable results in the sewing industry. The company has won the CISMA Demonstration Product Certificate many times, and has been rated as a national high-tech enterprise. It has also successfully obtained many quality standard certifications and holds 133 patents, including 17 invention patents, demonstrating its strong technical strength. DUMA has a rich series of product matrix, covering lock stitch sewing machines, overlock sewing machines, flatlock sewing machines, template machines and other special machines. With nearly 100 industrial sewing machines, it meets the production needs of different customers with their varied applications.

Since DUMA registered its stepping motor technology patent in 2015 and launched two stepping motor enabled sewing machines in the market, it has led and accelerated the stepping motor era for others to follow. DUMA’s entire product line has deeply integrated stepping motor technology to achieve precise control, highly integrated functions, convenient operation, and ultra-low-frequency operation. It is widely used in various sewing scenarios, effectively simplifying manual operation processes and greatly improving production efficiency.

In 2025, DUMA is set to disrupt the industry again by introducing full range of bird’s nest-free industrial sewing machines, completely solving the troublesome problem of bird’s nest, thread balls in the sewing process. The seams will be smooth and unobstructed, greatly reducing the defect rates and eliminating the need for manual trimming of thread ends. The stitches will be even and beautiful, significantly reducing time and labour costs. It is expected to set off a new revolution in the sewing field and lead a new trend in industry development.

CHL

Guangzhou Cheng Helong Printing Machinery Co. Ltd. (“CHL”) was founded by veterans of the printing industry with more than 20 years of experience. CHL is a high tech enterprise, holding many utility model patents, and it continuously engages in R&D for the manufacturing and sales of automatic oval printing machines and accessories. From colour separation, film making, printing materials, printing machinery to sewage treatment, CHL provides omnidirectional services and solutions.

CHL has a strong inhouse R&D team which includes experienced and capable mechanical designers, program designers, electrical engineers, application engineers, assembly engineers and after-sales engineers. With a laser focus on quality and innovation lead development, CHL creates oval printing machines with humanized designs aimed at providing simple and convenient operations.

Leveraging its technical expertise and hunger for innovation, CHL has introduced its XC Multi-Functional Intelligent Printing Model which is revolutionizing the screen printing industry. It has the World’s 1st Automatic Frame Setting and Print Positioning Technology which coupled with its Memory Function has significantly reduced the time consumed and production loss faced while positioning the screens during repeat printing. Further, with its Automatic Screen Lifting feature, it is able to automatically lift the screens for High Density prints during each successive round of printing, eliminating the need for manually lifting the screens. The result is increased production, reduced labour reliance, and accurate prints. The XC Model is capable of printing on various materials such as transfer label film, shoe, leather and can use different types of inks such as waterbase, plastisol, silicon, etc.

WEIDESHI
Established in 2005, WEIDESHI is the Global Largest Ironing Table & Boiler manufacturer and an expert in single phase motor industrial fans. With more than 20 years of focus on ironing tables, steam boilers and factory air ventilation management systems, WEIDESHI can provide customers with a comprehensive solution in the field of ironing and ventilation.

It boasts of an 80,000 square meter workshop employing a staff force of over 400. It is the first manufacturer in the industry which independently develops and produces its motors, water pumps and impellers. Further, it is the first manufacturer in the industry to use CNC punching, laser cutting, fully automatic bending, robotic automatic welding and automatic spray line for the production of its machines.

WEIDESHI has the remarkable achievement of being the first manufacturer to have annual sales of over 1,00,000 Ironing Tables and 50,000 Steam Boilers. Now, ANAADIH in its partnership with WEIDESHI, has launched its entire range of quality products for the first time in India, at attractive prices, to cater to the ever rising demands of the Indian textile industry.