Technology

AURA – Revolutionizing the embroidery industry Successfully launched hand work embroidery Machine

by Editorial Team | Oct 28, 2023 | Technology

Aura Technologies founded in 2005 and having head office in Noida Delhi NCR and branch office in Surat, Jaipur and Ahmedabad. It has become a trusted brand in the Computerized Embroidery Industry. The company deals in Computerized Embroidery Machines and other value addition machines. Being one of the major suppliers of Chinese embroidery machines, the main focus of the company has always been on research& development and bringing latest technology for the fashion industry.

Having a committed team of highly skilled and experienced trainers and service-engineers who are always available for support to offers the best After-Sale services to the clients. Backed with the aid of ultra-modern manufacturing unit in China with skilled workforce, the company is able to cater to the precise needs of customers with primary aim for customer satisfaction.

Speaking to Apparel Views, Deepak Chaudhary CEO, Aura Technology said “The market for embroidery products is growing rapidly and customers are getting more and more demanding with regards to quality, delivery, service, and price. While lead-times are decreasing the pressure on pricing is increasing. We understand the challenges and are dedicated to providing with the best innovative & productive solutions to help our customers to grow their businesses”.

The company has recently launched embroidery machine which can do all kind of hand work embroidery like pearl, beads, sequin and glass pipe work on one machine. This has revolutionized the embroidery industry by making the handwork embroidery on machine.

The other machine launched was plain embroidery machine with 1400 RPM, which gives running speed of 1200 RPM. This is a High production machine, which can do embroidery upto 9.2 and 9.6 mtr length and 1.5 mtr width fabric. The live demo of these machines were shown in GTE, Gartex and Garfab Surat exhibitions which got very good response.

Mr. Deepak Chaudhary added, “We are always one step ahead in technology and our machines were show stopper in these exhibitions. The hand work embroidery machine is specially developed for Indian market. Now the cost of such work will be less and production will be faster. It is our patented technology. We have already installed many of these machines, which are running successfully in India. We recognize the value of partnering with our customers and we have dedicated ourselves to providing superior quality and latest technology that ensure customer success while providing the lowest cost of ownership. We remain committed in our efforts to guide, educate, train and support the embroidery Industry with our experienced and talented team of technical professionals”.

He further added “Our vision is to deliver unique products with constant focus on innovation to deliver the best Embroidery equipment in the world. We will continue to create great products and deliver services and solutions in order to ensure optimum utilization of resources. We are the only brand in India to have in-house electronics laboratory with the highly skilled technician. Who work dedicatedly to provide the best technology”.

The showroom cum office in Noida and Surat is equipped with high tech Embroidery Machines with largest inventory of factory OEM spare parts. AURA Technologies introduces a host of training services for various positions related to the embroidery manufacturing industry. The primary reason is the lack of proper professional training service providers to support the industry.

iECHO’s integrated end to end digital fabric-cutting solution

by Editorial Team | Oct 9, 2023 | Technology

Hangzhou IECHO Science & Technology Co., Ltd. are one of the leading manufacturers and exporters of cutting machines in the world, with more than three decades experience, 60000 sqm workshop, 30000 sets of cutting machines being installed in over 100 different countries. IECHO provides integrated solutions to a wide range of industries including Textile, Leather, Furniture, Automotive and Composites, etc.

SAMR & iECHO’s integrated end-to-end digital fabric-cutting solution enables apparel manufacturers to achieve the lowest cost per cut piece on the industry today. Along with it, the hardware is designed to delivering the highest level of precision for cut parts. The integrated solution supports lean manufacturing by streamlining fabric loading, cutting, sewing, Finishing and packing. With iECHO’s advanced fabric-cutting solutions, customers can cut more fabric faster, at a lower cost. The equipment is designed to manage irregular cyclic production batches with fast, flexible changeovers. Enhance your performance by optimizing material usage while improving cut quality. 30+ years of X-Y coordinate CNC manufacturing experience speak loud and clear about its legacy.

BENEFITS

• Maximize material savings: Zero-GAP and near-zero-GAP is capable of cutting multiple layers of a wide range of materials with no gap between cut parts, it’s made possible because of great innovation in hardware components, software and a specially designed blade.

• Optimized nesting: Integrated Assyst Cloud AM gets most parts out of materials with powerful fully automatic marker-making software, which also enables digital transfer to the cutting Room.

• Precession cutting: Produce high quality cut parts again and again.

• Achieve high-ply cutting on thicknesses up to 9cm: Specially designed steel blades can cut up to 9cm depending on the material construction and increase productivity by 15%-20%.

• High machine availability: Achieve up to 98% availability thanks to integrated reporting, analysis, predictive & preventive maintenance.

• A heavy-duty spreading system by iMPACT: Cutting room performance increased by spreading material at high speeds. Accurate end & edge alignment optimize material utilization. Integrated Fabric inspection and relaxing helps maximum utilisation of fabric spreader.

Software

IECHO Cutter Server is a software to set tool parameters and edit cutting tasks. Customers use IBrightcut, IPlycut and IMulCut to import files, edit cutting files and send them to CutterServer to control cutting. IECHO cutter server provide many options to control the cutting and provide good cut quality.

Advantages of IECHO Cutter Server software

• Material Library: Includes a lot of material data and cutting parameters for various industries. Users can find suitable tools, blades and parameters according to the materials. The material library can be expanded individually by the user. New material data and the best cutting methods can be defined by users for future jobs.

• Task management: Users can set the cutting task priority according to the order, check the previous task records, and directly obtain the historical tasks for cutting.

• Cutting path Tracking: Users can track the cutting path, estimate the cutting time before the task, update the cutting progress during the cutting process, record the whole cutting time, and user can manage progress of every task.

• Long Task interruption recovery function: If the software has crashed or the file has been closed, reopen the task file to be restored and adjust the dividing line to the position where you want to continue the task.

• Auto Knife Initialization: The software will make intelligent compensation according to different types of tools to ensure the accuracy of cutting.

R & D Team

As an innovative company, iECHO has insisted on independent research and development for more than 20 years. Company has R&D centres in Hangzhou, Guangzhou, Zhengzhou and the United States, with more than 150 patents. The machine software is also developed in-house, including CutterServer, iBrightCut, IMulCut, IPlyCut, etc. With 45 software copyrights, machines can provide you with strong productivity, and intelligent software control making the cutting effect more accurate.

Accessories Team

IECHO has a dedicated spare parts team that will handle spare parts requests professionally and on time in order to reduce spare parts delivery time and ensure part quality. To meet diverse cutting requirements, suitable spare parts will be recommended. Before being shipped, all spare parts will be thoroughly checked and packed.

IECHO and SAMR Service Commitment

For SAMR, the customer is paramount, and therefore every kind of support is provided to ensure that the systems & solutions that are implemented, run most efficiently and with minimal downtime. This understanding has been continuing smoothly since the beginning of the business. We also perform comprehensive service on Single Ply and Multi Ply Cutting machines.

With the development of science and technology, IECHO is striding forward to the Industry 4.0 era, providing automated production solutions, using the best cutting system and the most enthusiastic service to protect the interests of customers.

IECHO’s after-sales network is all over the world, with more than 90 professional distributors. We do our best to shorten the geographical distance and provide timely service. At the same time, we have a strong after-sales team to provide 24/7 online services, by phone, email, chat online etc. Every after-sales engineer can write and speak English well for easy communication. For any questions, you can immediately contact our online engineers. Besides, site installation can also be provided.

More details@
[email protected] / [email protected]
https://www.samrtechnology.com/Style_3D_Cloud.html

CHTC Fong will present its latest textile dyeing and finishing equipment and innovative technologies

by Editorial Team | Sep 27, 2023 | Technology

CHTC Fong’s sincerely invites customers from all over the world to visit ITMA ASIA + CITME 2022 Textile Machinery Exhibition

From 19 to 23 November 2023, ITMA ASIA + CITME 2022, the largest and most professional international textile machinery exhibition in Asia, will be held at the Shanghai National Convention and Exhibition Center. CHTC Fong’s will present its latest textile dyeing and finishing equipment and innovative technologies at booth H5C07, with a total booth area of 504 m2.

We have been working hard for our dreams for 60 years. 60 years have passed since the foundation of CHTC Fong’s Group. In the past 60 years, the Group has gone through in numerous hardships, overcome countless obstacles, and has always been committed to promoting the textile dyeing and finishing industry to move forward in the direction of intelligence, digitalisation, and green environmental protection. In the future, the Group will continue to sharpen its tools and continue to build a well-known international brand of textile dyeing and finishing machinery.

Adhering to the motto of “Confidence, Synergy, Change, Accomplishment”, CHTC Fong’s Group will thoroughly display the latest textile dyeing and finishing equipment of the Group’s brands of FONG’S ,GOLLER and MONFNONGS at this exhibition, including: FONG’S SOFTWIN high temperature overflow dyeing machine and ECOWIN high-temperature synthetic fabric dyeing machine, GOLLER OXIDATOR MODUL high-efficiency washing box, and MONFONGS 888 TwinAirstenter frame range. In addition to textile dyeing and finishing equipment, the Group will also showcase the stainless-steel castings of Tycon Alloy at the exhibition.

Innovation drives development, technology leads the times. CHTC Fong’s Group is fully committed to scientific and technological innovation, actively responds to the national call for energy conservation and emission reduction, and innovates based on customer needs. The exhibition site will use three-dimensional simulation animation videos to comprehensively and vividly display the entire process, control details, central control system, and data inter-connection of the dyeing and finishing production lines, letting customers truly experience the efficient operation of the “one-stop” intelligent dyeing and finishing factory as if they were on site.

We welcome customers from all over the world to visit and give feedbacks, coming up with better dyeing and finishing solutions together. Let’s set sail and create the future with CHTC Fong’s Group!

SOFTWIN -High Temperature Overflow Dyeing Machine

CHTC FONG’S SOFTWIN High Temperature Overflow Dyeing Machine is newly designed, the tension of fabric running path is reasonably controlled. It can perfectly solve the problems of color creases and edge curling and meet the specifications of finished fabrics. The unique design of inner plaiter and fabric chamber adapt to the smooth running of different kinds of fabrics. Besides, it has a larger loading capacity and low liquor ratio, saving energy and reducing consumption while improving efficiency, and it also provides simple design, easy operation, easy maintenance, and stable performance.

The major advantages are:
• High effective main pump design.
• Fix nozzle gap, standard ф140mm
• Smooth inner plaiter
• Manual VL variable loading regulator
• Individual internal stainless steel lifting roller
• Single service tank with direct steam heating
• Double fill and double drain
• Effective unloading device (patented design, patent number ZL201520998735.8 ) with plaiter
• Vertical heat exchanger
• Lint collector
• Working platform
• FC68 program controller

ECOWIN – High Temperature Synthetic Fabric Dyeing Machine

CHTC FONG’S ECOWIN High Temperature Synthetic Fabric Dyeing Machine is newly designed which Knitted polyester fabrics, especially products with high spandex content, are more and more favored by consumers because of their high added value and excellent wearing performance. However, the dyeing process of this kind of fabric is difficult, and the surface of the fabric is sensitive, and it is easy to defect such as snagging, scratches, chicken claw marks, creases, etc., which puts forward higher quality requirements for dyeing equipment, combined with strict environmental protection requirements. The hard indicators of energy saving, consumption reduction and emission reduction have also become an important manifestation of equipment performance. The emergence of ECOWIN which effectively solve the above problems.

The major advantages are:
• High spray pressure &high fabric speed
• Single tube with double chamber design
• Unique nozzle &fabric delivery tube structure
• High precision mirror fabric chamber
• Torque control of Lifting roller
• Unique kier bottom
• First service tank (Standard feature)
• pH control (Optional feature)
• Automatic service door (Optional feature)
• Manual adjustable nozzle
• Automatic squeezing device (Optional feature)
• High efficiency unloading device
• (Patented, patent number ZL201520998735.8)
• FC68 program controller

Goller Oxidator Modul – High-efficiency Washing Box

GOLLER is committed to continuous research and development of new open-width wet finishing machines to achieve energy-saving and sustainable production in the textile industry. Through years of research to identify the characteristics of various kinds of fabrics in the open-width wet treatment process, the R&D team has developed a series of new washing compartments to enhance the washing effect since 2016.

The new series of “OXIDATOR MODUL” washing compartment uses a modular design that gives a high degree of flexibility for the interchangeability of modules with different functions within the compartment. Our customers can convert their “MODUL” washing compartment to another version according to the ever-changing quality and handling requirements of new fabrics. This extends the life of the machine and increases the value of the machine investment.

Since 2017, GOLLER has successively launched the models “SINTENSA MODUL” drum-type washing compartment and “EFFECTA MODUL” up-and-down drum-type washing compartment to not only reinforce the washing effect but also resolve many problems in various continuous wet processing.

In the upcoming TTMAASIA, GOLLER will exhibit the latest model of the “OXIDATOR MODUL” washing compartment, which combine drum-type powerful spray cleaning and up and down rollers cleaning to achieve an excellent washing effect. According to the comparative test, the washing efficiency of one unit of OXIDATOR MODUL is almost equivalent to a conventional up and down roller washing compartment with fabric content of 2 x 19 meters.

Key features:
• Interchangeable modular design
• Contains more fabric contents than conventional drum washers
• Multi-power spraying with adjustable spray angle
• High bath turnover rate for excellent washing efficiency
• Auto-cleaning filter and squeezer
• Automatic tension control
• Suitable for all kinds of woven fabrics

MONFONGS 888 TwinAir- Stenter Frame Range

MONFONGS 888 TwinAirMonfongs new Stenter Frame Range is used for reduced energy consumption and operation optimization.

Advantage：
• Stenter Frame Range has been equipped with mechanism of “Thermat” and the speed of air circulation motor will be reduced once the fabric is unpinned from the inlet track.
►Thermat: 1 sensor arranged at the fabric outlet opening of the chamber, reduction of exhaust to avoid excess incoming cold air.
►When the photo-electric sensor at inlet track detects no fabric for a period, the circulation fan and exhaust fan will run at low speed.
• New advanced squeezing roller can achieve lower pick-up reduce energy consumption and higher productivity.
• The nozzle is using high graded galvanized metal sheet to ensure no damage to sensitive fabric, easy to clean.

Azonprinter’s DTF system that is completely maintenance-free

by Editorial Team | Sep 26, 2023 | Technology

Azonprinter stands out on the market as the only Croatian manufacturer of digital printing machines.
Headquartered in Zagreb, Azonprinter operates all over the world and has achieved great success, especially in the EU and the USA. Some of the partners are: ALSO Group, Spandex, RICOH and Kissel & Wolf.

ZCC Zünd Cut Center ushers in a new era in digital cutting automation

by Editorial Team | Sep 1, 2023 | Global, Technology

Zünd has revamped the ZCC Zünd Cut Center software and user interface from the ground up. In Version 4, ZCC offers even more capabilities for flexible, automated file preparation and efficient digital cutting. Controlling the cutter via touchscreen makes for extremely intuitive and simple operation.

The new ZCC Zünd Cut Center is the answer to a growing need for flexibility, scalability, and user-friendliness. ZCC V.4 supports operators with countless smart, intuitive digtal-cutting functions throughout the production workflow. This makes Zünd Cut Center ideal for novices as a fast and easy introduction to digital cutting, while also offering experienced users significant upgrades in file-preparation and production automation. As such, ZCC ensures top-quality cutting results in every situation, regardless of the experience level of the operator or the degree of automation in prepress.

The perfect configuration for every need
With its client-server architecture, Zünd Cut Center is easily scalable. The software’s modular design enables configurations tailored to specific production requirements. The user purchases only the software components they need – no more, no less. And more options can be added anytime.

ZCC Zünd Cut Center
Zünd offers ZCC in two different editions. ZCC Zünd Cut Center Basic is ideal for users in production environments that don’t require functions such as automatic data import, job queues, or data exchange with other systems. With ZCC Zünd Cut Center Basic, the operator can manually convert source files into .zcc files using Cut Editor and open them as production files in Cut Center.

ZCC Zünd Cut Center Advanced is suitable for all users with high order volumes and a desire to increase their productivity through workflow automation. They may have multiple Zünd Cutters in operation at the same time and need to be able to exchange data with other systems integrated in their production workflow. In the Advanced edition, users have access to functions such as the job queue, information on the estimated production time, import via hot folders, and email notifications.

For both editions, options such as the Camera Option, Pick & Place Option, Visualizing Option, and Routing Option can be purchased individually.

Cut Editor
Cut Editor is the central software component of every ZCC software suite. Cut Editor is used to import source files and prepare them for subsequent cutting. Cut Editor can be run directly from the workstation at the cutter. It can also be installed at other workstations in prepress and used for file preparation. If needed, the capabilities of the Cut Editor can be expanded with the Nesting Option.

Cut Server
Cut Server povides automated data import via hot folders, data exchange with other systems such as the ERP and RIP, and an estimated production-time calculator. Zünd Cut Server also handles the communication between Cut Editor and Cut Center. Other systems can connect to the Cut Server using the .zcc file format. This makes it possible to query the system for information such as materials, methods, or estimated production times. Numerous software manufacturers already offer standard integration with ZCC.This enables transferring prepared files in .zcc format.

ZCC is open to almost any import format. This exceptional connectivity offers users unparalleled flexibility and interoperability – a key advantage in view of the many different file formats users may receive from customers on a daily basis.

Easier than ever
The new Zünd Cut Center impresses with its highly intuitive user interface and easy touchscreen operation. There is a logical progression of user inputs through the setup process. A cleanly designed user interface guides the operator through job preparation and cutter control. Automatic import can significantly reduce the number of manual entries required.

Cutting made even more efficient
Processing parameters stored in the material database for countless materials and predefined import settings ensure the highest degree of standardization. Standardized processes, in turn, ensure repeatability. The user benefits from economies of scale in terms of cost and productivity.

ZCC works magic in automation. It can sort jobs by material, processing method, or delivery date. Jobs involving printed materials are retrieved automatically via printed QR codes. Alternatively, for unprinted materials, the job sequence can be defined using batch processing.

Another boost in productivity results from the newly implemented capability to simultaneously process different jobs on the same Zünd cutting system.

Zünd has also upgraded data import into ZCC and has largely automated the handling of data. Assigning processing methods, cut-contour optimization, metadata, materials, etc., is done though hot folders, which ensures consistently high output quality. Achieving the same quality level every time for recurring jobs becomes a matter of course. And consistently high quality means satisfied, repeat customers.

On the safe side with Software Maintenance
ZCC is offered as a perpetual license that includes Software Maintenance. Software Maintenance ensures not only welll-maintained, well-functioning software, it also offers customers all the new options and functions Zünd may release for ZCC. This includes everything from small bug fixes to extensive software updates. New options can be added without first having to purchase the latest version of ZCC. Customers no longer have to worry about purchasing software upgrades in order to keep their Zünd Cut Center up to date.

3D Fashion Design end to end – Connecting every step in the process

by Editorial Team | Aug 31, 2023 | Technology

END TO END

Tools and services for fashion design that will forever change and improve the way you work.

In creation, production or selling, digital and real processes need to merge naturally. For a seamless transition mastering fabric, aesthetics, the human body, and patterns is key. And to empower you, we do our best and provide exactly what you need at every step. With our tools, you take the use of fabric to a new level. You are free to begin any model with a 3D design or a 2D pattern. They’ll update each other. Nesting and order optimization is done automatically from the initial idea to the final product. AI helps you to boost creativity and our 3D platform connects all your team’s assets

Key Benefits of a Digital Fashion Ecosystem

In an era of escalating costs, emerging regulations, and intense competition, fashion companies must embrace technology to stay ahead. The key to staying competitive lies in seamlessly integrating and leveraging all 2D/3D data throughout the entire process. Simply relying on isolated 3D or 2D fashion tools is no longer sufficient.

Reach your goals more easily.

More flexibility, efficiency and performance are the key benefits you gain with a seamless process. Every person benefit, every process step improves. Fabric costing becomes possible from the first design, securing margins, pricing, and sustainability. Designers can create their styles and see them produced exactly as they want them to be. Pattern developers achieve the desired fit, resulting in reduced waste, and ensure sell-through. This way, every designer, product manager, and pattern developer can achieve their goals. And in the end, everyone wins.

PRODUCT

THE DIGITAL ECOSYSTEM FOR YOUR PRODUCTS

Style3D Fabric
One-stop solution from fabric scanning and physical property measurement to digital fabric processing & cloud-based collaboration

Style3D Studio
Digital design software with proprietary soft-tissue engine, leading graphic processing capability, and lifelike rendering results for fabric, garments, avatars and more

Assyst.Connect2D/3D
Integrate 3D & 2D in real-time. Combine perfect designs with product ready patterns

Assyst.CAD
Create product-ready collections with premium pattern making incl. size tables, grading, fit

Assyst.Avatars
Realistic avatars from design to sales

Assyst.Automarker
Manage nesting and orders auto-matically with smart placement rules

Assyst.Autocost
Cut production costs and ensure sustainable fabric consumption with all information on style, orders, production, cost

Style3D DAM/Cloud
Digital collaboration tools incl. asset library, light design, pattern review, 3D alteration, workflows, product display, virtual merchandising

Style3D Market
3D digital asset bank with tens of thousands of assets for design, pattern making, NFT, marketing or metaverse.

Services
Content creation, project management, trainings, consulting by designers, artists pattern experts

CUSTOMER

READY TO SELL ANYTIME

READY-TO-SELL-ANYTIME

Use your 3D samples instantly in your selling process. Digital Asset Management and the Style3D environment connect you with customers in virtual showrooms.

With Style3D and Assyst, you can present digital garments in showrooms, online, or in the metaverse. Co-edit and adopt client wishes instantly and manage your entire collections in one place. All products ready to produce at any time.

DIGITAL

Digital fashion starts with fabric.

We excel in understanding digital fabrics like no other. Whether utilizing our vast database of digital fabrics or scan your own by using normal flat bed scanner or Style3D high Defination scanner, you can play, cut, knit, and edit them seamlessly. We automate the digitization of a fabric’s physic and optic and so our software handles everything, including stretch, drape, and wrinkles, just like in reality.

With our tools, you can collaborate seamlessly and quickly with suppliers. Using digital fabric to visualize garments and making swift decisions for your collections. And in addition, you can forecast the amount of fabric needed from the initial design stage.