Colorjet launches METRO NXT at India ITME
Colorjet Group launched METRO NXT, High Quality, and High Speed digital Textile printer on the third day of India ITME 2022.
Madhu Sudan Dadu – Chairman, Arun Varshney – Vice President and Business Head Textiles Business and Smarth Bansal – GM – Product/Brand Management, ColorJet Group along with their print head partner Hironobu Fujihashi – General Manager and Anshul Prashar – Deputy Senior Marketing Manager, Kyocera Asia unveiled the High Speed, High Quality Direct to Fabric Digital Textile Printer – METRO NXT at India ITME 2022.
METRO NXT is an industrial textile printer that combines digital advantages of high speed incorporating 32 industrial grade Kyocera print heads with high quality print using ColorJet recommended inks. Available in configuration of 8 Color options with speeds reaching up to 9,000 sqm/day.
Madhu Sudan Dadu – Chairman, ColorJet Group said, “The new Metro NXT will bring a new dimension to the existing portfolio of machine providing a high productive solution to big Textile mills, processing houses, exporters who are looking for high production along with High precision printing.
Hironobu Fujihashi – General Manager Kyocera Asia said, “I am expecting the future of the digital printing for textile. Digital printing, which uses less ink and water, is a promising technology not only for the textile industry but also for humanity as a whole, from the perspective of reducing the environmental pollution and from the perspective of sustainable development Goals, which are to reduce unsold and discarded textiles and produce what is needed when needed. We are very excited that the company has emerged in India that can make such a high performance Digital inkjet printer for textile application.”
METRO NXT addresses various market segments such as fashion apparels (Women’s, Men’s, and Kids clothing), home furnishings (Curtains, Bedsheets, and Sofa Covers), etc. and use to print Shirts, Skirts, Scarves, and Sarees. METRO NXT prints on Cotton, Viscose, Polyester, Polyamide, Silk, and Wool and is suited for the production of high-quality products as well as home decoration fabrics. See the live Demo of this product at India ITME, Hall No. 5, and Booth No. H5F3G4.
Tactile Sensation Device presented by Germany’s Emtec in India ITME 2022
Germany-based Emtec Electronic GmbH will present its TSA Tactile Sensation Analyzer at the India International Textile Machinery (ITME) Expo from December 8-13, 2022, at the India Exposition Mart in Noida, Uttar Pradesh. The TSA measures softness, smoothness, in-plane stiffness, as well as the deformation and recovery characteristics of a material sample.
The TSA Tactile Sensation Analyzer delivers precise data on how fabrics feel to the touch, according to a report. As a portable, innovative lab device it provides a quick return-on-investment, proving especially useful for on-the-go troubleshooting and quality assurance. Weighing less than 20 kg, the TSA allows textile manufactures to evaluate the haptic feel of their products in a fraction of the time needed for hand-panel testing or other factory equipment.
Traditional hand-panel testing has long been held as the standard for evaluating fabric comfort. The drawbacks of this method include the time and cost factors. Also, because the results are subjective, many tests are often needed to arrive at a reproducible value. In addition, human testers are unable to reliably distinguish between haptic traits such as softness and smoothness and can only arrive at an overall impression of the material’s haptic quality.
The TSA, on the other hand, provides a numerical value for a material’s hand-feel, also known as its handle, along the distinct haptic parameters. This makes it easier for textile manufacturers to pinpoint why one product is preferred over another: Is it because it is softer, smoother, or more flexible? Without concrete data, the answer is anyone’s guess.
Emtec Electronic will be attending the International Textile Machinery Expo at Booth number H7AA10 in the Processing Hall to demonstrate the operation and explain the measuring principle behind the device.
PFAFF 3834: New programmable sewing workplace for sleeve setting
High-quality jackets, blazers and ladies’ jackets can be recognized by the quality of the sleeve setting. The “sleeve setting“operation therefore plays a key role in the branch. The perfect sleeve setting will be ideally achieved with the new PFAFF 3834, Made by PFAFF in Germany“. Thanks to the revised feeding system with selectable roller pressers and the new, automatic thread tension regulation, the machine can be operated with even greater process reliability and simplicity. Sewing in of un-gathered sleeves has never been easier and more flexible.
Extreme wide range of applications – from lining up to heavy outer fabric
For the new PFAFF 3834 a thread tension control has been developed that automatically adjusts the thread tension to the material thickness currently being handled. The material thickness detection and real-time adjustment (360° monitoring) feature ensures optimum stitch formation, even when sewing over cross-seams and interlinings. By using the roller presser (running close to the needle), the material can be worked in with pinpoint accuracy. Optimal work with a clear view of the sewing material is assured. The new machine guarantees smooth seams and even stitches formation, especially when sewing sensitive and difficult fabrics.
New concept for the roller pressers – From lining up to heavy outer fabric
The coated roller presser comes as standard with the machine. Optionally, a cross-toothed roller presser is available, which significantly expands the machine’s range of applications. This means that the machine can be switched from fine, delicate fabrics to coarse/heavy, hard fabrics in seconds. Enclosed you see how simple it is to switch from coated to cross-toothed roller presser.
Further Features of the PFAFF 3834
• Stitch-length and fullness amounts in increments of 1/10 mm (within the seam areas the stitch length can be changed)
• Teach in seam programming – size is free selectable
• Mirrored seam for alternating left or right sleeve
• By entering the grading values the sewing programs for all sizes are called up automatically
• Select starting point of seam is possible
Maximum functionality – The touch control panel BDF-P1 of the PFAFF 3834
When sewing in sleeves, the dexterity of the operator plays an important role. The new PFAFF 3834 provides programmed and sensor-supported features that significantly reduce the workload of the user and lead to a better, more reliable sewing performance. These functions can be called up or changed via the control panel:
• Program number input (97 programs)
• Manual correction of the fullness
• Current thread tension value
• New: autom. thread tension regulation
• Manual alteration of the active thread tension value
• Basic stitch length
• Current seam segment length (in millimetre)
• Select garment size
• Automatic change from right to left sleeve is activated
• Display of the current segment
Working methods of sleeve setting ungathered sleeves with the PFAFF 3834:
Manual method: The operator activates the required fullness by a second pedal, and the fullness is indicated by a bar diagramm on touch-screen control panel. This is recommended for training on the machine and for small batches.
Programmed sleeve setting: The seams are programmed by the teach-in method while sewing in the right sleeve of a basic size. The fullness amounts and grading values are input by the operator. When the grading values are input, all sizes of a style are automatically saved. The same applies to programming the seam for the left sleeve. An automatic change switches from the right to left sleeve or vice versa.
The machine has an attractive price/performance ratio. It will delight producers of jackets, coats, uniforms. An output of approx. 170 jackets in 480 min. (ungathered sleeves, left/right) can be achieved with that new workplace.
SOME OF THE LATEST TECHNOLOGICAL DEVELOPMENTS IN APPAREL INDUSTRY
The textile and apparel industries have become a vital contributor to the Indian economy over the years. According to IMARC Group, the market will reach $344.1 bn by 2027, growing at a CAGR of 14.8 percent between 2022 and 2027. Now to boost the industry’s growth, technologies play a very important role. This is the reason, why all major apparel manufactures have acknowledged the role of applying innovative techniques to help them remain ahead in today’s competitive markets. As a result, technology suppliers are striving hard to innovate and develop new technologies keeping with demands of the industry. In its continuous endeavour to provide the industry informative content, in the next few pages we are covering some of latest technologies introduced for apparel manufacturing…
GEMINY unveils its new Industrial Sewing Machine
GEMINY is India’s leading manufacturer of Domestic & Industrial Sewing Machines and accessories. At present the total covered area of the world-class production facility is 12,000 sq. meters in 50,000 sq. meters of land in government approved Industrial Area at Ludhiana, Punjab. This state-of-the-art production facility is located on the National Highway. Ludhiana- New Delhi Road. It is within close proximity to the ICD. We currently produce 600,000 sewing machines and 120,000 sewing machine stands per annum.
A new Machining division with manufacturing Capacity of 150,000 High speed Lock Stitch Self Lubricated Sewing Machines per annum has been setup with an addition of 30 HMC, VMC & CNC machines from Tongtai & Hyundai to strengthen our machining facilities for uniform machining. We continuously upgrade our machining setup with new automatic hydraulic SPMs which are designed & manufactured in house. A new fully conveyorised paint-shop and Powder Coating plant has been installed which has improved the quality and durability of our product.
This advanced setup is complimented with Two New Fully Automatic Horizontal and One Fully Automatic Vertical Flask-less High pressure Molding Lines from Kayo, Japan with combined capacity of 600 Molds per hour. Our world-class testing & R&D facilities include. The latest technology like AMTEK make Spectrometer, ZEISS coordinate measuring machine (CMM) & fully equipped Standard Room.
In 2021, Sheet metal component press shop complimented with separate Tool Room has been setup in order to manufacture precision sheet metal components. For 2022, Plastic injection molding and aluminum pressure die casting facilities have been planned.
For 2023, we have strategically planned to install complete motor manufacturing setup with SMT, Stamping, Automatic Winding and allied processes.
We are proud to state that our in-house capabilities and an extensive product profile has helped us fulfill our customers’ requirements within their timelines and quality standards by following our rigid process controls, standardisation and optimised scheduling, making GEMINY a preferred partner for win-win strategic alliances.
GEMINY has invested heavily in modern testing equipment for process controls and inspections to make sure the strict quality parameters are met with confidence.
Coordinate Measuring Machine (CMM) from ZEISS, Germany (ZEISS CONTURA G2)
VAST® scanning technology enables form inspections at maximum speed with high-quality measuring results. Process changes are detected at an early stage, high production quality is ensured and rejected parts are reduced.
And another machine is Spectromaxx Spectrometer from Ametek Spectro, Germany for analytical improvements and more for next-generation leadership in metal analysis
The company has recently introduced the new industrial GEM-8100 Single Needle, Lockstitch Machine
Some features of the machine are:
• Sewing mechanism that demonstrates outstanding responsiveness to materials to be sewn: By thoroughly investigating and modifying the sewing mechanisms in order to achieve low-tension sewing, the machine flexibly responds to various kinds of materials and produces beautiful seams of consistent quality.
• The machine has been designed for reduced vibration and noise and upgraded reliability and durability: By adopting a machine frame structure designed to obtain optimal balance and upgrade strength and rigidity, the machine runs with reduced vibration and noise.
• Automatic Self Lubrication with Oil Pump and Aluminium Drip tray
Further the company is set to add the Direct Drive Lockstitch Machine to its growing portfolio of Made in India Industrial Machines.
Sustainable Technologies for denim by ONYX Machinery
In ONYX, we strongly believe in “Conservation” which is the first step towards sustainability. We are the manufacturer for the Technologies which consume Less Energy and Respect Environment. Continuous Development, Better Quality and Customer Satisfaction are our daily Motivation to drive business towards our Goal. We as a company strongly believe in our capabilities to bring technologies to the Core of Garment Manufacturing, Processing & Finishing Sector. We have complete range of products for Garment Washing Unit, which includes Sustainable Technology Machines, Wet Processing Machines, Dry Process Machines etc.
Laser – Arges
Today, not only do manufacturers shape their manufacture through profit maximization but also through social responsibility awareness such as efficient use of environment-friendly energy resources. In accord with this aim, ARGES offers 200, 300, 500, 700 watt power options in laser systems combining its laser manufacture experience of 20 years with the cutting-edge technologies of today. In addition to that, they allow faster and more ergonomic use with two options; four-panelled automatic loader cabins and security sensor-fitted cabins.
Protection of human health and environment is a substantial priority for Arges. For that reason, our objecve is to minimize the effects of conventional denim methods, namely chemical and dry processes. Human health, environmental matters and ergonomics have significant roles in developing and manufacturing our new machines. Our effort, mainly, is to reduce our ecological footprints even more, and to use the sources, provided by nature, as efficient as possible.
Arcon, a software developed (and still keep growing up) by Arges team which is used to make denim designs and to operate laser systems. Arcon was developed according to needs and desires of the denim designers. It is software which is user friendly, compatible with several of languages and software that constantly evolves and offers solutions with innovations to our customers according to Arges customer policy.
E-CON
• It is Sustainable product which saves water & electricity also
• ECO-N is unique design with 3 Tank systems which can be fitted to any Front Loading Washing Machine
• Specially Designed with Nano Bubble Generation system to ensure homogeneous result on garment
• Special sensors for precision working
• Can be used in Application like Softener, Resin, Enzymes etc.
• Special filter plates have been provided in each tank to avoid dust particles to go inside for better efficiency of nozzles
• Can save up to 95 percent of Water and 50 percent of Chemical as well
• Flow rate @ 200 LPH / 100 LPH
OZONE
• “High Barrier Quartz Electrode” to give high concentration ozone.
• Water Cooled give constant ozone output.
• High frequency resonant inverter for longer life and power saving.
• Air tight drum made out of tested stainless steel ensure no leakage of Ozone.
• Fully Automatic Touch Screen Panel board for easy & safe operating helps you to programme your production precisely.
• Ozone Destruction system with electrical heating up to 250 deg. & fresh air inlet arrangement has been provided to ensure safe working environment.
• Ozone Range Available: 100 – 1000 grams / hour.
• Drum Capacity Available: 1000 / 2000 / 4000 Liters
Optional Features:
• Ozone Leak detector for the ozone room can be provided
• Ozone Analyser – for the machine can be provided which will measure ozone concentration in the outlet of drum before destructor
Sustainable Drying System
• Sustainable Drying System design for Natural Drying
• Improve Garment Quality – No Lycra Damage / No Back staining No External energy require drying the garment
• Capable to dry the garment up to 85 percent
• Saves Steam Energy up to 90% & electrical Energy up to 85 percent
• Capacity: Up to 7000 Garments / 24 Hours.
• With Garment Auto Unloading System
• Optional Features: Hot Chamber: With Infrared Heating – To create more drying Capacity
