Technology

Macpi, founded in 1961, is a worldwide leader in manufacturing highly technological machines for garment industry following the tradition of Made in Italy with a constant research in terms of quality, style and innovation that cannot make compromises with a downward policy. The accrued experience of almost 60 years brought Macpi to produce greatly sophisticated automatic units for thermo- fusing, loading and unloading system, complete line for the intermediate and final finishing of jackets, coats, jeans, knitwear, trousers, shirts, automatic machines for stitch-free applications and special units for industrial laundries.

534 – Tunnel Finisher

Continuous module-type tunnel for garment finishing. It can produce 500 to 800 pieces per hour depending on its composition and the type of work to be done. The tunnel is composed and complete with:

• An automatic right load station for single garments complete with garments lack signal; and an unload station
• Variable-speed chain conveyor (controlled by an inverter) with hooks spaced out at 317 mm. intervals
• One steaming chamber
• One variable-temperature ventilation chamber and variable capacity through inverter
• Steaming quantity regulation
• Steaming humidity adjustment
• Garments falling signal
• Pillows for steam containment in the steaming chamber
• programming and regulation with TCW “7 programmer:
  Short or long garments with independent control low steaming
  • Continuous or alternate garments loading
  • Variable and programmable garments transport speed
  • Partial and totalizer garment counter
  • Variable extractor for extra steam canalization (inverter)
  • Registration up to 99 programs

320.00 – Finishing of Trousers without pleats

Electro-pneumatic unit for the finishing of trouser without pleats, suitable for the application of top and legs sizing device. Possibility of front flap and front pocket pressing. The unit is complete with:

• Color device TC W7″ with USD and Wi-Fi
• Four steaming and blowing stations fitted on
  rotating plate
• Shaped medium size plate for top

The tension is released on the trouser top sides. Standard shape fitted on the machine.

• Trouser tensioning device by mechanical adjustment for pressing both babies short and large size men’s Trousers (possibility of legs sizing changing loading position)
• Pneumatic adjustment for legs and tops tensioning by a sensor for position locking
• Adjustable steaming flow
• Device to adjust air blowing flow
• Front flap blocking device and rear belt
• Adjustable and tilting legs clamps
• Steam over-heater
• Air blowing by electric fan (Kw. 2,25)
• Air/blowing heating
• Adjustable clamps pressure
• Electronic time set-up for steaming, air blowing delay, air blowing and anticipated clamps opening
• Production counter

330 Series leverages Mimaki’s cross-platform strategy, to offer a high-end yet cost effective printing solution across several sectors. Similarly, the CG-AR Series offers users new workflow enhancing, entry-level cutting plotter technologies available in three sizes. Both launches align with Mimaki’s objective to grow both its high-end and entry-level product range, to further encourage and support customers expanding and improving upon their printing services and product offering.

Mimaki’s Latest Printers – the 330 Series

Following on from the success of the 100 and 300 Plus Series, the 330 Series has been developed to offer mid- to high-end printing models, focusing on high image quality and productivity. As a company renowned for its high-colour range, Mimaki’s newest printers can achieve high resolution, durable prints for both the Sign Graphic and Textile industries. The JV330-160 and CJV330-160 eco-solvent inkjet printers deliver the high-standard of colour required for indoor and outdoor sign graphics through the new “Deep Color Natural” input profile, offering eye-catching and vivid solid colours, natural skin tones as well as deep reds and neutral greys. In-built cleaning mechanisms and monitoring features ensure an efficient workflow and allow for longer running times.

Both models feature a newly designed unwinding system that allows three rolls of media to be loaded simultaneously, greatly reducing the time and labour required to change print media. One operator can bring the desired media into position simply by turning the media changer. Another standard feature is an “XY slitter” – a highly precise cutting technology, which provides in-line X-axis and Y-axis sheet-fed cutting. This eliminates the unwinding and manual cutting from the workflow, helping printers to significantly speed up and streamline the post-process, with less interference needed.

Hybrid Services is Mimaki’s distributor for the UK and Ireland, and the company will be exclusively presenting the new CJV330-160 at this month’s Sign & Digital UK exhibition. Hybrid’s reseller account manager, Martin Southworth, anticipates a strong uptake of the new technology. “Mimaki once again pushes forwards with intuitive, cost effective and high quality solutions, and we very much look forward to debuting this latest print and cut technology at Sign & Digital UK.”

In addition to the Sign Graphics solutions, Mimaki has also released the TS330-1600, a sublimation transfer inkjet printer, for the textile industry. Enabling both high production and high image quality, and equipped with new functions to improve stable operation, the TS330-1600 can achieve a printing speed of 69sq m/h in draft mode with a 4-colour ink set, with the fastest mode reaching up to 135sq m/h.

The TS330-1600 has optional add-ons to further increase efficiency, including a 10kg ink tank supply unit which reduces ink cost when compared to the standard 2L ink pack, and allows for longer continuous printing. A mini jumbo roll unit can also be added to load large rolls of transfer paper and further reduce running costs.

An improved take-up system featuring dual motors equipped on both sides of the printer distributes the load and strengthens the winding power, allowing stable winding of printed paper even for long runs. TxLink4, Mimaki’s RIP software dedicated to the textile market is included with every TS330-1600.

All products in the series are fitted with ‘Mimaki Weaving Dot Technology’ (MWDT), a technology that changes the order of ink droplet placement depending on the printing conditions. ‘Mimaki Remote Access’ (MRA) is also available across the series, improving ease of operation by allowing users to remotely access the machine and check the printer’s status

Since 2005, Brother has been known for making garment printers designed from the ground up. Brother manufactures their own firmware, software and print heads. Coupled with our specially formulated inks and advanced features, the GTXpro printer provides a powerful tool to help you to grow your business.

The new GTXpro from Brother: Flexible and immensely versatile. Offering all functions for mass production, the new DTG printer is now suitable for everybody.

Brother GTXpro is the perfect solution for shops. Compact, flexible, and fast all the same. You can expand your range with personalized products like shirts, fabric bags, and shoes in order to increase the shopping experience of your customers.

If you are already using flex and flock printing technology and wish to expand your range, the GTXpro offers all to get started – including the possibility to print e.g. 4c colour gradients and high-resolution photos.

You remain flexible in your “print-on-demand” production with the GTXpro and yet you are able to react quickly and cost-effectively on rising order quantities by using additional compact DTG printers.

Brother GTX PRO Features:

• The new industrial white print head: The newly designed white print head with internal ink circulation reduces the amount of white ink needed for cleaning
• High-speed print mode: The newly designed white print head has even more nozzles than its predecessors. This allows printing in high-speed mode, up to 10 % faster!
• Optimized maintenance – less time consuming: The automatic cleaning processes have been reduced to increase productivity drastically!
• Environmentally friendly: OekoTex Passport and GOTS 5.0 certified Innobella textile inks
• Authorized dealer network: Installation and training will be done by an authorized DTG technician of Brother
• Additional height sensor: For excellent print quality, the new sensor technology controls the optimum height of the print platen in order to prevent ink mist
• Less waiting time: By starting to print automatically without manual confirmation at the end of systemically relevant processes, like print file loading or automatic cleaning e.g.
• Flexibility: Easy printing on a variety of garments like trousers, shoes, caps, and many more. In addition, you can print on cotton, silk, and polyester, all with the same ink. Exactly! All with the same ink!
• Compact machine design: Our compact machine design gives you the possibility to react to varying production numbers and to optimize processes in a flexible way

During years Jeanologia has been transforming the way jeans are manufactured and they do it through disruptive technologies, innovates software, operational model and the best in service. They employ 257 Jeanologist from 27 nationalities and have clients in 5 continents through our 10 subsidiaries. Over 35% of the 5 billion of jeans produced worldwide every year are made with Jeanologia technologies. Laser, G2 ozone, e-flow, Smart Boxes and H2Zero, have revolutionized the textile industry and the biggest market brands place their trust in our company, using our technology.

Today, Jeanologia encourages all textile industry stakeholders to get behind their Mission Zero: dehydrate and detoxify the jean industry by 2025. No more water or toxic chemicals used in a single pair of jeans around the world. We need to be rebels again and embrace the technology that allows us to meet our goals.

EIM – Environmental Impact Measurement

EIM, Environmental Impact Measurement, is a unique and powerful platform developed to monitor environmental impact of garment finishing processes in an efficient and economically viable way. It is a self-accreditation tool aimed to improve environmental performance of jeans finishing at the manufacturing stage.

EIM software is specific for the garment finishing industry. It has been created to provide laundries and garment finishers, all over the world, not only Jeanologia’s clients, with an instrument to help them build more sustainable processes.

EIM measures environmental impact in four different categories: Water and energy needs, chemical impact, and worker impact.

Data Management: The data obtained through the EIM helps to understand how the garment manufacturers or brands & retailers are according to the industry standard. Thus, being able to define and monitor short and long-term objectives, driving actions towards a finishing environmental
footprint reduction.

eDesigner – End-to-end digital solutions for a more creative, efficient, and sustainable production

Digital design and pre-visualization of jean washes is possible. eDesigner is state-of-the-art software customized exclusively for Jeans’ creation. This digital platform connects laser designers with wash developers, and brands with manufacturers. Simplifying the design process, digitalizing collections, and standardizing the laser process in production.

eDesigner has a range of simple and intuitive tools that allow you to create a laser design from scratch or edit an existing one. Also it comes with a wide range of jeans galleries specifically for washes and jean design. From textures, tears to washing effects, enhacing laser and jeans designer’s creativity and productivity faster and easier. You will also have complete access to the Jeanologia design gallery collection. From virtual to reality: What you see is what you get!

Golden Laser designs and builds CO2 laser machines specifically for cutting, engraving and perforating of fabrics and textiles. Our laser machines have the ability to cut fabrics and textiles into sizes and shapes efficiently and sustainably on large cutting scales, as well as cutting complex internal patterns on smaller cutting scales. Laser engraving textiles and fabrics can achieve incredible visual effects and tactile surface structures.

Nowadays printing technology is widely used in a variety of industries such as sportswear, swimwear, apparel, banners, flags, and soft signage. Today’s higher production textile printing processes require even faster-cutting solutions.

What is the best solution for cutting printed fabrics and textiles? Traditional manually cutting or mechanical cutting has many limitations. Laser cutting becomes the optimal solution for contour cutting of dye sublimation printed sublimation fabrics and textiles.

Golden Laser’s vision laser cutting solution automates the process of cutting out dye sublimation printed shapes of fabric or textile quickly and accurately, automatically compensating for any distortions or stretches that occur in unstable or stretchy textiles.

Cameras scan the fabric, detect and recognize the printed contour, or pick up the printed registration marks and then laser machine cuts the chosen designs. The entire process is fully automatic.

The advantages of cutting dye-sub textiles with our vision laser system

• Precisely and delicately cutting directly from roll
• Easy to operate – Automatically recognize the printed contours
• Flexible processing – Any design and any order size
• Fusion of cutting edges – Thermal processing polyester fabric
• Contactless processing – No fabric distortion
• The main application industries of digital printing textiles suitable for laser cutting are Sportswear, Activewear, Labels & Patches, Fashion and Home Decor

Lunex brand is owned by Mandakini Trading Co which was established in the year 2011 at Noida, (Uttar Pradesh, India), it is a Sole Proprietorship Firm engaged in Wholesale Trading of various garment-making machinery. The company is sourcing machines from reputable manufacturers in China and marketing them in the Indian market at reasonable prices.

Under the guidance of “Anil Pandey,” who has extensive expertise and technical experience in the garment sector, the company has established highly promising relationships with exporters in the Delhi NCR region.

Our after-sales and service team is highly professional and friendly, and they are always ready to assist our clients. The majority of our clients have been doing business with us for many years, reflecting a high level of customer satisfaction.

We are also the agent of SG Gemsy sewing machines, and Lunex is our brand for another renowned machine. The company intends to expand its product line in the near future to give a complete garment-making solution.

The company is offering a wide range of Sewing machines, Fusing Machines, Needle detectors Machines, Thread Trimmers, Elastic Cutting Machines, Automatic Rib Cutting Machines, Plotter And Cutting Machines, Fully Automatic Fabric Inspection Machines, digital printing, and what not. We are covering some of the machines they have introduced in the market

LX-450MS – LUNEX Compact Fusing Machines

This machine is used to fuse interlining to a base fabric through the process of pressure, heat, and time. This machine is ideal for fusing shirts, collars, pockets, plackets, and cuffs of woven or knitted fabric. The machine also comes with Pneumatic Linear Fusing Machines (heavy duty).

Main Features:

• Upper belt wrapping prevention system adopts direct limit switch type like lower belt wrapping prevention system.
• Adopted rubber driving roller for non-stop driving
• The innovation body design reduction the hat to the electrical part’s influence, enhance the electrical parts durability and the life.
• MS Equipped with rotary strip-off device

LX-630A – LUNEX Single Head Needle Detector

In the apparel industry, needle detectors are used to detect needles that may have been accidentally lodged in finished garments. The machine also comes with two heads.

Main Features:

• Cycled, 9 pairs of sensor, excellent anti-disturbance performance
• Based on LED bar displayed control panel
• High accuracy detection locating technology, LED indication
• Level setup indication and real-time sensitivity display
• Optional conveying mode after alarm
• Optional automatically restart
• Reliability mechanical frame design, high stable during detection
• Designed for Universal

LX-333 – LUNEX Thread Trimmer

These devices are used to trim thread ends and collect the waste material in the garments. The suction and cutting functions are integrated, and the thread is cut clean. Different fabrics have proper cutting heads, special protective nets, will not damage products cut thread clean, no thread sticking on the products.

Main Features:

• Brush-free blade to bid farewell to frequent replacement of small motor
• Suitable for all types of thread trimming processes in the sewing industry
• Low failure rate
• Longer life and more cost-effective
• Select Alex brushless wire cutter