Technology

GEMINY is India’s leading manufacturer of Domestic & Industrial Sewing Machines and accessories. At present the total covered area of the world-class production facility is 12,000 sq. meters in 50,000 sq. meters of land in government approved Industrial Area at Ludhiana, Punjab. This state-of-the-art production facility is located on the National Highway. Ludhiana- New Delhi Road. It is within close proximity to the ICD. We currently produce 600,000 sewing machines and 120,000 sewing machine stands per annum.

A new Machining division with manufacturing Capacity of 150,000 High speed Lock Stitch Self Lubricated Sewing Machines per annum has been setup with an addition of 30 HMC, VMC & CNC machines from Tongtai & Hyundai to strengthen our machining facilities for uniform machining. We continuously upgrade our machining setup with new automatic hydraulic SPMs which are designed & manufactured in house. A new fully conveyorised paint-shop and Powder Coating plant has been installed which has improved the quality and durability of our product.

This advanced setup is complimented with Two New Fully Automatic Horizontal and One Fully Automatic Vertical Flask-less High pressure Molding Lines from Kayo, Japan with combined capacity of 600 Molds per hour. Our world-class testing & R&D facilities include. The latest technology like AMTEK make Spectrometer, ZEISS coordinate measuring machine (CMM) & fully equipped Standard Room.

In 2021, Sheet metal component press shop complimented with separate Tool Room has been setup in order to manufacture precision sheet metal components. For 2022, Plastic injection molding and aluminum pressure die casting facilities have been planned.

For 2023, we have strategically planned to install complete motor manufacturing setup with SMT, Stamping, Automatic Winding and allied processes.

We are proud to state that our in-house capabilities and an extensive product profile has helped us fulfill our customers’ requirements within their timelines and quality standards by following our rigid process controls, standardisation and optimised scheduling, making GEMINY a preferred partner for win-win strategic alliances.

GEMINY has invested heavily in modern testing equipment for process controls and inspections to make sure the strict quality parameters are met with confidence.

Coordinate Measuring Machine (CMM) from ZEISS, Germany (ZEISS CONTURA G2)
VAST® scanning technology enables form inspections at maximum speed with high-quality measuring results. Process changes are detected at an early stage, high production quality is ensured and rejected parts are reduced.

And another machine is Spectromaxx Spectrometer from Ametek Spectro, Germany for analytical improvements and more for next-generation leadership in metal analysis

The company has recently introduced the new industrial GEM-8100 Single Needle, Lockstitch Machine

Some features of the machine are:

• Sewing mechanism that demonstrates outstanding responsiveness to materials to be sewn: By thoroughly investigating and modifying the sewing mechanisms in order to achieve low-tension sewing, the machine flexibly responds to various kinds of materials and produces beautiful seams of consistent quality.
• The machine has been designed for reduced vibration and noise and upgraded reliability and durability: By adopting a machine frame structure designed to obtain optimal balance and upgrade strength and rigidity, the machine runs with reduced vibration and noise.
• Automatic Self Lubrication with Oil Pump and Aluminium Drip tray

Further the company is set to add the Direct Drive Lockstitch Machine to its growing portfolio of Made in India Industrial Machines.

In ONYX, we strongly believe in “Conservation” which is the first step towards sustainability. We are the manufacturer for the Technologies which consume Less Energy and Respect Environment. Continuous Development, Better Quality and Customer Satisfaction are our daily Motivation to drive business towards our Goal. We as a company strongly believe in our capabilities to bring technologies to the Core of Garment Manufacturing, Processing & Finishing Sector. We have complete range of products for Garment Washing Unit, which includes Sustainable Technology Machines, Wet Processing Machines, Dry Process Machines etc.

Laser – Arges

Today, not only do manufacturers shape their manufacture through profit maximization but also through social responsibility awareness such as efficient use of environment-friendly energy resources. In accord with this aim, ARGES offers 200, 300, 500, 700 watt power options in laser systems combining its laser manufacture experience of 20 years with the cutting-edge technologies of today. In addition to that, they allow faster and more ergonomic use with two options; four-panelled automatic loader cabins and security sensor-fitted cabins.

Protection of human health and environment is a substantial priority for Arges. For that reason, our objecve is to minimize the effects of conventional denim methods, namely chemical and dry processes. Human health, environmental matters and ergonomics have significant roles in developing and manufacturing our new machines. Our effort, mainly, is to reduce our ecological footprints even more, and to use the sources, provided by nature, as efficient as possible.

Arcon, a software developed (and still keep growing up) by Arges team which is used to make denim designs and to operate laser systems. Arcon was developed according to needs and desires of the denim designers. It is software which is user friendly, compatible with several of languages and software that constantly evolves and offers solutions with innovations to our customers according to Arges customer policy.

E-CON
• It is Sustainable product which saves water & electricity also
• ECO-N is unique design with 3 Tank systems which can be fitted to any Front Loading Washing Machine
• Specially Designed with Nano Bubble Generation system to ensure homogeneous result on garment
• Special sensors for precision working
• Can be used in Application like Softener, Resin, Enzymes etc.
• Special filter plates have been provided in each tank to avoid dust particles to go inside for better efficiency of nozzles
• Can save up to 95 percent of Water and 50 percent of Chemical as well
• Flow rate @ 200 LPH / 100 LPH

OZONE

• “High Barrier Quartz Electrode” to give high concentration ozone.
• Water Cooled give constant ozone output.
• High frequency resonant inverter for longer life and power saving.
• Air tight drum made out of tested stainless steel ensure no leakage of Ozone.
• Fully Automatic Touch Screen Panel board for easy & safe operating helps you to programme your production precisely.
• Ozone Destruction system with electrical heating up to 250 deg. & fresh air inlet arrangement has been provided to ensure safe working environment.
• Ozone Range Available: 100 – 1000 grams / hour.
• Drum Capacity Available: 1000 / 2000 / 4000 Liters

Optional Features:
• Ozone Leak detector for the ozone room can be provided
• Ozone Analyser – for the machine can be provided which will measure ozone concentration in the outlet of drum before destructor

Sustainable Drying System

• Sustainable Drying System design for Natural Drying
• Improve Garment Quality – No Lycra Damage / No Back staining No External energy require drying the garment
• Capable to dry the garment up to 85 percent
• Saves Steam Energy up to 90% & electrical Energy up to 85 percent
• Capacity: Up to 7000 Garments / 24 Hours.
• With Garment Auto Unloading System
• Optional Features: Hot Chamber: With Infrared Heating – To create more drying Capacity

Macpi, founded in 1961, is a worldwide leader in manufacturing highly technological machines for garment industry following the tradition of Made in Italy with a constant research in terms of quality, style and innovation that cannot make compromises with a downward policy. The accrued experience of almost 60 years brought Macpi to produce greatly sophisticated automatic units for thermo- fusing, loading and unloading system, complete line for the intermediate and final finishing of jackets, coats, jeans, knitwear, trousers, shirts, automatic machines for stitch-free applications and special units for industrial laundries.

534 – Tunnel Finisher

Continuous module-type tunnel for garment finishing. It can produce 500 to 800 pieces per hour depending on its composition and the type of work to be done. The tunnel is composed and complete with:

• An automatic right load station for single garments complete with garments lack signal; and an unload station
• Variable-speed chain conveyor (controlled by an inverter) with hooks spaced out at 317 mm. intervals
• One steaming chamber
• One variable-temperature ventilation chamber and variable capacity through inverter
• Steaming quantity regulation
• Steaming humidity adjustment
• Garments falling signal
• Pillows for steam containment in the steaming chamber
• programming and regulation with TCW “7 programmer:
  Short or long garments with independent control low steaming
  • Continuous or alternate garments loading
  • Variable and programmable garments transport speed
  • Partial and totalizer garment counter
  • Variable extractor for extra steam canalization (inverter)
  • Registration up to 99 programs

320.00 – Finishing of Trousers without pleats

Electro-pneumatic unit for the finishing of trouser without pleats, suitable for the application of top and legs sizing device. Possibility of front flap and front pocket pressing. The unit is complete with:

• Color device TC W7″ with USD and Wi-Fi
• Four steaming and blowing stations fitted on
  rotating plate
• Shaped medium size plate for top

The tension is released on the trouser top sides. Standard shape fitted on the machine.

• Trouser tensioning device by mechanical adjustment for pressing both babies short and large size men’s Trousers (possibility of legs sizing changing loading position)
• Pneumatic adjustment for legs and tops tensioning by a sensor for position locking
• Adjustable steaming flow
• Device to adjust air blowing flow
• Front flap blocking device and rear belt
• Adjustable and tilting legs clamps
• Steam over-heater
• Air blowing by electric fan (Kw. 2,25)
• Air/blowing heating
• Adjustable clamps pressure
• Electronic time set-up for steaming, air blowing delay, air blowing and anticipated clamps opening
• Production counter

330 Series leverages Mimaki’s cross-platform strategy, to offer a high-end yet cost effective printing solution across several sectors. Similarly, the CG-AR Series offers users new workflow enhancing, entry-level cutting plotter technologies available in three sizes. Both launches align with Mimaki’s objective to grow both its high-end and entry-level product range, to further encourage and support customers expanding and improving upon their printing services and product offering.

Mimaki’s Latest Printers – the 330 Series

Following on from the success of the 100 and 300 Plus Series, the 330 Series has been developed to offer mid- to high-end printing models, focusing on high image quality and productivity. As a company renowned for its high-colour range, Mimaki’s newest printers can achieve high resolution, durable prints for both the Sign Graphic and Textile industries. The JV330-160 and CJV330-160 eco-solvent inkjet printers deliver the high-standard of colour required for indoor and outdoor sign graphics through the new “Deep Color Natural” input profile, offering eye-catching and vivid solid colours, natural skin tones as well as deep reds and neutral greys. In-built cleaning mechanisms and monitoring features ensure an efficient workflow and allow for longer running times.

Both models feature a newly designed unwinding system that allows three rolls of media to be loaded simultaneously, greatly reducing the time and labour required to change print media. One operator can bring the desired media into position simply by turning the media changer. Another standard feature is an “XY slitter” – a highly precise cutting technology, which provides in-line X-axis and Y-axis sheet-fed cutting. This eliminates the unwinding and manual cutting from the workflow, helping printers to significantly speed up and streamline the post-process, with less interference needed.

Hybrid Services is Mimaki’s distributor for the UK and Ireland, and the company will be exclusively presenting the new CJV330-160 at this month’s Sign & Digital UK exhibition. Hybrid’s reseller account manager, Martin Southworth, anticipates a strong uptake of the new technology. “Mimaki once again pushes forwards with intuitive, cost effective and high quality solutions, and we very much look forward to debuting this latest print and cut technology at Sign & Digital UK.”

In addition to the Sign Graphics solutions, Mimaki has also released the TS330-1600, a sublimation transfer inkjet printer, for the textile industry. Enabling both high production and high image quality, and equipped with new functions to improve stable operation, the TS330-1600 can achieve a printing speed of 69sq m/h in draft mode with a 4-colour ink set, with the fastest mode reaching up to 135sq m/h.

The TS330-1600 has optional add-ons to further increase efficiency, including a 10kg ink tank supply unit which reduces ink cost when compared to the standard 2L ink pack, and allows for longer continuous printing. A mini jumbo roll unit can also be added to load large rolls of transfer paper and further reduce running costs.

An improved take-up system featuring dual motors equipped on both sides of the printer distributes the load and strengthens the winding power, allowing stable winding of printed paper even for long runs. TxLink4, Mimaki’s RIP software dedicated to the textile market is included with every TS330-1600.

All products in the series are fitted with ‘Mimaki Weaving Dot Technology’ (MWDT), a technology that changes the order of ink droplet placement depending on the printing conditions. ‘Mimaki Remote Access’ (MRA) is also available across the series, improving ease of operation by allowing users to remotely access the machine and check the printer’s status

Since 2005, Brother has been known for making garment printers designed from the ground up. Brother manufactures their own firmware, software and print heads. Coupled with our specially formulated inks and advanced features, the GTXpro printer provides a powerful tool to help you to grow your business.

The new GTXpro from Brother: Flexible and immensely versatile. Offering all functions for mass production, the new DTG printer is now suitable for everybody.

Brother GTXpro is the perfect solution for shops. Compact, flexible, and fast all the same. You can expand your range with personalized products like shirts, fabric bags, and shoes in order to increase the shopping experience of your customers.

If you are already using flex and flock printing technology and wish to expand your range, the GTXpro offers all to get started – including the possibility to print e.g. 4c colour gradients and high-resolution photos.

You remain flexible in your “print-on-demand” production with the GTXpro and yet you are able to react quickly and cost-effectively on rising order quantities by using additional compact DTG printers.

Brother GTX PRO Features:

• The new industrial white print head: The newly designed white print head with internal ink circulation reduces the amount of white ink needed for cleaning
• High-speed print mode: The newly designed white print head has even more nozzles than its predecessors. This allows printing in high-speed mode, up to 10 % faster!
• Optimized maintenance – less time consuming: The automatic cleaning processes have been reduced to increase productivity drastically!
• Environmentally friendly: OekoTex Passport and GOTS 5.0 certified Innobella textile inks
• Authorized dealer network: Installation and training will be done by an authorized DTG technician of Brother
• Additional height sensor: For excellent print quality, the new sensor technology controls the optimum height of the print platen in order to prevent ink mist
• Less waiting time: By starting to print automatically without manual confirmation at the end of systemically relevant processes, like print file loading or automatic cleaning e.g.
• Flexibility: Easy printing on a variety of garments like trousers, shoes, caps, and many more. In addition, you can print on cotton, silk, and polyester, all with the same ink. Exactly! All with the same ink!
• Compact machine design: Our compact machine design gives you the possibility to react to varying production numbers and to optimize processes in a flexible way

During years Jeanologia has been transforming the way jeans are manufactured and they do it through disruptive technologies, innovates software, operational model and the best in service. They employ 257 Jeanologist from 27 nationalities and have clients in 5 continents through our 10 subsidiaries. Over 35% of the 5 billion of jeans produced worldwide every year are made with Jeanologia technologies. Laser, G2 ozone, e-flow, Smart Boxes and H2Zero, have revolutionized the textile industry and the biggest market brands place their trust in our company, using our technology.

Today, Jeanologia encourages all textile industry stakeholders to get behind their Mission Zero: dehydrate and detoxify the jean industry by 2025. No more water or toxic chemicals used in a single pair of jeans around the world. We need to be rebels again and embrace the technology that allows us to meet our goals.

EIM – Environmental Impact Measurement

EIM, Environmental Impact Measurement, is a unique and powerful platform developed to monitor environmental impact of garment finishing processes in an efficient and economically viable way. It is a self-accreditation tool aimed to improve environmental performance of jeans finishing at the manufacturing stage.

EIM software is specific for the garment finishing industry. It has been created to provide laundries and garment finishers, all over the world, not only Jeanologia’s clients, with an instrument to help them build more sustainable processes.

EIM measures environmental impact in four different categories: Water and energy needs, chemical impact, and worker impact.

Data Management: The data obtained through the EIM helps to understand how the garment manufacturers or brands & retailers are according to the industry standard. Thus, being able to define and monitor short and long-term objectives, driving actions towards a finishing environmental
footprint reduction.

eDesigner – End-to-end digital solutions for a more creative, efficient, and sustainable production

Digital design and pre-visualization of jean washes is possible. eDesigner is state-of-the-art software customized exclusively for Jeans’ creation. This digital platform connects laser designers with wash developers, and brands with manufacturers. Simplifying the design process, digitalizing collections, and standardizing the laser process in production.

eDesigner has a range of simple and intuitive tools that allow you to create a laser design from scratch or edit an existing one. Also it comes with a wide range of jeans galleries specifically for washes and jean design. From textures, tears to washing effects, enhacing laser and jeans designer’s creativity and productivity faster and easier. You will also have complete access to the Jeanologia design gallery collection. From virtual to reality: What you see is what you get!