Technology

Orange O Tec Pvt Ltd, based in Surat, Gujarat, is transforming the textile industry with its advanced digital and auxiliary textile machinery. With over 15 years of expertise and more than 500 installations across India, the company has built a solid reputation for offering innovative and high-performing machines.

Whether you’re an entrepreneur starting a new business or a veteran looking to boost productivity, Orange O Tec caters to all needs, providing machines that print anywhere from 1,000 meters to 50,000 meters of fabric per day. Their product range covers everything from entry-level machines to high-speed digital textile printers.

Supporting this robust offering is a dedicated team of more than 75 engineers, ensuring comprehensive after-sales service. This commitment has helped their installed machines achieve an output of 3.5 crore meters of fabric printed every month, a clear testament to their industry expertise.

The Homer K64: A Game-Changing Fabric Printer

One of Orange O Tec’s most innovative products is the Homer K64—a high-speed digital fabric printing machine that’s redefining the future of textile printing. It’s designed for businesses of all sizes, whether they are just starting or seeking to increase productivity and output.

The Homer K64 is currently the fastest scanning printer in India, capable of printing up to 15,000 meters per day. This machine has quickly become the go-to solution for high-volume fabric printing, offering speed, precision, and durability in one package.

Key features of the Homer K64

Unmatched Precision and Print Speed

The Homer K64 is equipped with industrial-grade piezoelectric printheads, offering multiple configurations from 32 to 64 heads. This flexibility allows the machine to print at high resolutions of 508-600 DPI, ensuring exceptional detail and vibrant color in every print. Its speed, coupled with high-quality output, makes it an ideal choice for businesses that need both precision and efficiency.

Advanced Air Blade Technology for Superior blanket drying

One of the standout features of the K64 is its air blade technology. The airblade in the Phoenix K64 textile printer removes moisture from the blanket, improving print quality by preventing smudging and color bleeding.

Ink Chilling and Misting Control

The K64’s ink management system is designed to maintain consistent ink temperature, ensuring color stability. The misting control system further enhances print clarity by reducing ink splatter, ensuring crisp, clean designs with minimal waste, making it particularly suitable for blotch printing.

Flexible Fabric Handling with a Longer Blanket

The Homer K64 is designed with a longer blanket, which improves the touch and feel of the fabric as it moves through the machine. This ensures smooth fabric feeding and controlled fabric movement, reducing the chance of errors during printing and allowing for a wider range of fabric types, including cotton, silk, polyester, and more.

Durability and Ease of Use

Despite its advanced capabilities, the K64 is designed with user-friendliness in mind. Its intuitive interface allows operators to manage the machine efficiently, even in high-pressure environments. Built for durability, the K64 is constructed with a focus on long-term performance, making it a reliable investment for businesses looking to enhance their productivity over the long run.

Replacing Traditional Flatbed Machines

With the Homer K64, Orange O Tec is paving the way for the replacement of older, traditional flatbed printing methods. The K64’s speed and flexibility far surpass that of flatbed machines, providing a faster and more efficient solution for fabric printing businesses.

A Growing Presence in India

As of now, more than 7 K64 machines are running successfully in India, with a target of 20 by March 2025, reflecting the increasing demand for this high speed scanning printer. Orange O Tec’s partnership with Homer has already resulted in more than 200 Homer machines running successfully across India, solidifying their strong presence and commitment to providing top-notch textile printing solutions. The K64 is not only leading the way in India but also making a significant impact globally, with over 50 machines installed worldwide.

Why choose the Homer K64?

For textile businesses looking for a powerful, efficient, and versatile printing solution, the Homer K64 offers all these benefits and more. Whether your business is focused on small-scale projects or high-volume production, the K64 delivers consistent, high-quality prints while enhancing overall productivity

The performance of any industry follows a cyclical trend and apparel is not an exception. But there’s a point to be made: quality has become central. Thus, thinking about a quantum leap should be part of trends analysis. That implies many questions but notably one answer: looking forward, beyond current challenges—and focusing on the future of sustainable apparel industry technology.

When developing a new machine, it is mandatory to have a forward-looking approach as nothing can be done without it. Of course, it means thorough research, a deep knowledge of, in this case, apparel cyclical pattern, and eyes wide open to the market variables and on-trend forecasting. It’s a huge but necessary – and fascinating – job. Biancalani Textile Machinery has done it before and while developing all of their machinery, especially when developing AIRO®24 and AQUARIA®.

Both types of machinery had to be competitive in the apparel industry as per the perceived quality of the fabric, i.e. softness and how the fabric falls. Then, special fashion features had to be an added value to the fabric – cotton, viscose, and man-made ones. But it wasn’t enough. The old refrain of lowering production costs while improving product quality had to become a reality thanks to different steps that might not be immediately evident. Fabric uniformity is one of those steps. Wastewater disposal is another.

Fixing fabric flaws is a cost not to be underestimated. It is way easier to create an already qualitative product instead of having to fix it one, two, how many times to reach the desired outcome. AIRO®24 and AQUARIA® are a guarantee of flawless results when it comes to finishing a fabric, and that means cost and time savings.

Nowadays, investing in the appropriate technologies often means investing in technologies that make a process a green one, i.e. environmentally sustainable. Being sustainable would not have to be a burden on business. This brings us back to investing in the right technologies that make it possible to go green at comparable costs to those of “normal” – but let’s dare say “old” – productions. By reducing chemical fabric softeners, AIRO®24 both lowers production costs and improves fabric features, all of it certified by Clima Certified – Committed to low impact machinery.

Similarly, AQUARIA® transforms traditionally polluting treatments, such as bleaching, into green ones by saving precious water and reducing costs – one of those not immediately evident. In fact, apparel industry professionals know that water is paid for not one but three times: when you buy it, when you use it, and when you have to deal with wastewater disposal. Simply, AQUARIA® can solve both ecological and economic challenges, which is why it has been awarded Clima Certified – Committed to low impact machinery for textiles too.

While analyzing trends, it is useful to bear in mind one last thing: the greenwashing practice – as well as any other practice meant to deceive and to present products as better than what they are – does not pay in the long run. And as looking to the future is the answer, the only way of getting back up or staying on the cutting edge is to choose innovative, sustainable, competitive but, above all, reliable technologies.

Perfect Textile Solutions recently launched the latest GENEXT brand direct to garment printing (DTG). It has revolutionised the apparel industry and updated the creation of graphics on clothing for the digital age. Now, instead of costly screen-printing, designers and manufacturers can create digital artwork and print it directly on a garment using a DTG machine.

The DTG printing process isn’t much more involved than printing on paper—your design is sent from a computer to the DTG machine, and the printer does the rest. The machine uses an Epson digital piezoprinthead to print images directly onto garments. The DTG printing process makes them more easily affordable for small quantities.

In DTG printing, any array of vibrant colours can be used, and the process of printing a simple design isn’t any different than printing a complex, detailed graphic. DTG printing is even able to handle printing photographs on garments with crisp, clear results. This versatility can result in increased profits, with customers creating hats, bags, and other items to complement the t-shirts they order.

DTG pigment printing can print-on-demand, eliminating waste from unsold stock. Overproduction is endemic in the textile industry, but DTG printers help stop this. In addition, the inks used by DTG printers are water-based and eco-friendly, reducing your operation’s environmental footprint. DTG benefits the entire planet.

DTG printing makes it easy to create quality printed garments without having to hire a team of employees. The same person who takes the order can print the garments and prepare them for delivery.

Thanks to their RIP (Raster Image Processor), any major DTG system can print any picture from full graphic images to any type of vector.

DTG systems offer their customers different options to print over T-shirts (various sizes), shoes, hats, towels, and masks, and depending on your application, some companies also focus on developing customized applications needed.

It is worth mentioning that in low volumes, let’s say less than 100 shirts per model or design, DTG printing will have a lower cost of printing per unit than the traditional screen printing process.

Fewer costs involved in the process means more savings using this technology. The machine also comes with double-head printing to increase machine production.

Since this niche has been evolving consistently over the last ten years, the market offers different printer levels, from entry-level to industrial solutions. Moreover, this GENEXT DTG technology has seen an upward trend in consistency, quality, and high performance—the future for sure looks digital.

Thanks to its multiple applications in different kinds of textile garments (T-shirts, caps, shoes, bags, etc.) and other textile products like towels, pillowcases, and even canvas for art reproductions, it is one of the best printing technologies to expand your present business. To know more about the GENEXT DTG printer, you can contact shrikant@perfectextiles.com

Orange O Tec Pvt Ltd, a pioneer in the digital textile printing industry, is set to make waves at the Gartex New Delhi exhibition on August 1, 2024, with the launch of its ground breaking “Made in Bharat” digital textile printing machine, the Fabpro 1i. This unveiling marks a new chapter in Orange O Tec’s illustrious 15-year legacy as the largest importer of digital textile printing machines, now transitioning into a formidable manufacturer.

A New Era in Textile Printing
For over a decade, Orange O Tec has been a cornerstone in the digital textile printing landscape, renowned for its importation of top-tier machines. The Fabpro 1i, however, signifies a bold leap into manufacturing, embodying the company’s vision and technical prowess. This machine is more than just a product; it is a testament to Indian engineering and innovation, designed to meet and exceed the high standards demanded by the textile industry.

Machine Introduction: The Fabpro 1i
Orange O Tec’s launch of the Fabpro 1i represents a significant leap forward for the digital textile printing industry. Developed entirely in India, this cutting-edge machine incorporates advanced technology aimed at boosting productivity and ensuring top-tier print quality. With its Ricoh 8-head production system, the Fabpro 1i achieves an impressive speed of 2200 linear meters per day, all within a compact design that maintains unparalleled precision. Complementing this innovation is Orange O Tec’s comprehensive portfolio, offering bespoke digital inkjet printing solutions, software, ink, accessories, and professional services tailored to meet diverse customer needs. The Fabpro 1i is set to redefine standards in efficiency and reliability, providing businesses with a robust solution for their textile printing requirements.

Environmental Impact and Sustainability
One of the standout features of the Fabpro 1i is its commitment to environmental sustainability. By being manufactured locally in India, the machine significantly reduces the environmental footprint associated with transportation and logistics. Furthermore, its advanced technology optimizes resource use, minimizes waste, and conserves materials. This precision in printing not only enhances productivity but also reduces emissions compared to traditional methods, aligning with global efforts to mitigate environmental impact.

A Promising Future
The Fabpro 1i is more than just a technological marvel; it is a symbol of Orange O Tec’s future ambitions. The company is committed to expanding its manufacturing capabilities, with plans to introduce a range of new machines, all proudly made in India at their Noida hub. This strategic initiative underscores Orange O Tec’s dedication to supporting the ‘Make in India’ initiative and reinforces its position as a leader in digital textile printing technology.

Aayush Rathi and Karan Toshniwal, Directors of Orange O Tec, are optimistic about the future. They envision a series of upcoming machines that will raise the standards of digital textile printing, offering enhanced features and capabilities to meet the diverse needs of the industry. With a steadfast commitment to innovation and quality, Orange O Tec is poised to lead the way in advancing the capabilities of textile printing technology.

As the Gartex New Delhi exhibition approaches, the industry eagerly anticipates the unveiling of the Fabpro 1i. This machine represents a significant leap forward for Orange O Tec and the digital textile printing industry, promising a future where technology, sustainability, and Indian manufacturing prowess converge to set new standards of excellence.

Siliconi Commerciale® SPA is a company leader in Technical Spray production. Established in 1957, it stands out in the market thanks to the innovation in the proposed products. Our production is set up by high technology automatic spray filling machines. We produce 150 Type of Technicals Spray with our selected formulations, for several markets. For Garment manufacturing field we produce: Spot cleaners, Adhesives spray, Lubricants, Cleaners used during following processes: Embroidery, Sewing, Cutting, Knitting, and Screen Printing.

Sprays for Embroidery and Garment Manufacturing
• Adhesives Spray: for embroidery, appliqués and cutting rooms and screen printing
• Silicone Spray: lubricant, antistatic, sliding agent for threads, needles, machines.
• Spot Cleaner Spray: for fabrics.
• Lubricants Spray: for machines and threads
• Cleaners Spray: for maintenance

Silicone Extra
• Silicone Spray – High quantily
• Lubricant for Embroidery and sewing threads, needles, yarns, spools
• Sliding agent
• Anti-adhesive for cutting blades
• Water-repellent.
• Protective against oxidation
• It doesn’t not stains the fabrics
• Colourless, odourless
• It reduces thread breakages: cotton threads – polyesther cotton – mercerised yarns

To keep the industries technological lead Vetron Typical Europe GmbH runs a state of the art research and development department in Kaiserslautern, Germany with more than 70 experienced mechanical engineers, software engineers, designers and sewing technicians. Since multiple years VETRON is the pioneer of so called industry 4.0 strategies with computerized seam processing and the development of the shop floor management vision. Various future orientated research projects in the field of cloud management, process automisation and man less sewing technology are permanently leading to award winning solutions.

VETRON 5064 Ultrasonic Welding Machine
Description
• High-precision titanium or hardened steel sonotrode – Made in Germany
• Additional welding modes like baste welding, spot welding or “cut & seal” selectable
• Anvil wheel from 25 and 45 mm diameter
• Anvil wheel with adaptable puller function
• Welding of tight radiuses due to an anvil diameter of 25 mm
• Modular design (joint design for welding and sewing machines, for increased flexibility)
• No use of compressed air
• Welding with continuous or dynamic speed
• Digital welding generator with 1,000 Watt
• Stepping motors for: Anvil wheel, sonotrode (separately controlled), welding gap and welding
pressure
• All machine parameters are programmable and storable
• Simplify end & intuitive program concept
• Setup assistant
• User identify action with USB dongle possible
• Free selectable access permission
• Snap-in control panel
• Network port for central administration of the machines (optional)

VETRON 5000 Flatbed Sewing Machine
Description
• All control elements including bobbin winder, electronic hand wheel and reverse button are placed
at the head module in the user`s direct field of view
• Integrated, electric bobbin winder (continuous winding process even when machine stops)
• Integrated and dimmable sewing light
• Extremely solid construction of housing
• Tilt-assistant for easy cleaning and maintenance
• Optimized hook lubrication with fresh oil
• Integrated motor
• Noise-reduced machine features
• No use of compressed air
• Programmability
• All machine settings are programmable and storable: stitch length, sewing feet pressure, top feed stroke, needle thread tension, clearance under the sewing feet …
• Stored production settings allow for fast and precise set-up of the machine
• On demand authorization limits access to machine settings
• User identification by USB dongle
• Network connection for central administration of machines (optional)
• Easy to understand and intuitive programming concept
• Teach-in mode for recurrent sewing processes
• Dynamic Process
• Permanent measurement of material thickness thereby dynamic adjustment of needle threads tension, top feed stroke, sewing speed and sewing feet pressure
• Automatic top feed stroke adjustment at cross seams
• Stitch-in-stitch bar tacking