BRFL Textiles Private Limited (BTPL), home to India’s largest single-roof state-of-the-art fabric processing facility, has set a new benchmark in sustainability by introducing a new sulphur dyeing process by continuous dyeing method that does not require water. BTPL is the first company in the textile sector to implement this new process of dyeing, making it the pioneer of this innovative sustainable process.
As a sustainable manufacturing unit, BTPL, since inception, has taken efforts to limit carbon emission and recycling of water through multiple ways. The current efficiency of the reverse osmosis unit at BTPL’s Tarapur plant facilitates the unit to reuse 50 percent of the effluent water, enabling the plant to recycle upto 4 mn ltr of water per day. The company is looking to further strengthen this efficiency and aims to increase the recycling level to 90 percent in the next 3 months, enabling the plant to recycle upto 7.2 mn litres of water per day. Additionally, most of the reactive dyeing processed in the plant is undertaken with e-control process, thereby avoiding salt which in turn avoids increasing the TDS content of water.
“BTPL also uses its energy co-generation design at its Tarapur plant, which enables it to reuse 48 tonnes of steam per hour, and save 250 tonnes of coal per day, leading to a significant reduction in carbon emissions that exceed even the sustainability benchmarks of several global textile companies,” the company said.
BTPL implements its sustainability measures across its products as well. A majority of the fabrics produced by BTPL, such as linen and cotton, are sold in its natural form, making it a part of the sustianaiblity chain. Likewise, a large part of the linen and linen blended collection is produced by maintaining a natural fibre colour without adding any dye or colour to the fabric. In addition to this, the polyester blended fabric produced by the plant is made using recycled polyester.
“At BTPL, we are committed to adopt a sustainable approach across our company, and we will continue to accelerate the sustainability drive as we expand our output and market presence. Today, greenhouse gas emission and scarcity of potable water represent a substantial sustainability challenge across the world. We are proud to combat both these areas through our state-of-the-art processes that set new sustainability benchmarks across the global textile industry and enable a more sustainable future for our vast global customer base. We are also hopeful that the Indian textile industry strengthens its focus on the need for sustainability in the sector and encourages and supports companies in the sector to innovate and adopt sustainable practices across operations,” said BTPL Managing Director Prashant Agrawal.
BTPL was recently formed as a separate entity in August 2020 as part of a restructuring process undertaken by Bombay Rayon Fashions Limited (BRFL), in which it hived-off its Yarn Dyeing & Fabric Processing units located in Tarapur, into BTPL by way of a slump sale on a going concern basis and attracted private equity funding for growth. The company’s brands, including Bombay Rayon, BRFL, Linen Vogue, Giza Classe, Dickens & Browne and others, were also a part of the transaction.