GEMINY is India’s leading manufacturer of Domestic & Industrial Sewing Machines and accessories. At present the total covered area of the world-class production facility is 12,000 sq. meters in 50,000 sq. meters of land in government approved Industrial Area at Ludhiana, Punjab. This state-of-the-art production facility is located on the National Highway. Ludhiana- New Delhi Road. It is within close proximity to the ICD. We currently produce 600,000 sewing machines and 120,000 sewing machine stands per annum.
A new Machining division with manufacturing Capacity of 150,000 High speed Lock Stitch Self Lubricated Sewing Machines per annum has been setup with an addition of 30 HMC, VMC & CNC machines from Tongtai & Hyundai to strengthen our machining facilities for uniform machining. We continuously upgrade our machining setup with new automatic hydraulic SPMs which are designed & manufactured in house. A new fully conveyorised paint-shop and Powder Coating plant has been installed which has improved the quality and durability of our product.
This advanced setup is complimented with Two New Fully Automatic Horizontal and One Fully Automatic Vertical Flask-less High pressure Molding Lines from Kayo, Japan with combined capacity of 600 Molds per hour. Our world-class testing & R&D facilities include. The latest technology like AMTEK make Spectrometer, ZEISS coordinate measuring machine (CMM) & fully equipped Standard Room.
In 2021, Sheet metal component press shop complimented with separate Tool Room has been setup in order to manufacture precision sheet metal components. For 2022, Plastic injection molding and aluminum pressure die casting facilities have been planned.
For 2023, we have strategically planned to install complete motor manufacturing setup with SMT, Stamping, Automatic Winding and allied processes.
We are proud to state that our in-house capabilities and an extensive product profile has helped us fulfill our customers’ requirements within their timelines and quality standards by following our rigid process controls, standardisation and optimised scheduling, making GEMINY a preferred partner for win-win strategic alliances.
GEMINY has invested heavily in modern testing equipment for process controls and inspections to make sure the strict quality parameters are met with confidence.
Coordinate Measuring Machine (CMM) from ZEISS, Germany (ZEISS CONTURA G2)
VAST® scanning technology enables form inspections at maximum speed with high-quality measuring results. Process changes are detected at an early stage, high production quality is ensured and rejected parts are reduced.
And another machine is Spectromaxx Spectrometer from Ametek Spectro, Germany for analytical improvements and more for next-generation leadership in metal analysis
The company has recently introduced the new industrial GEM-8100 Single Needle, Lockstitch Machine
Some features of the machine are:
• Sewing mechanism that demonstrates outstanding responsiveness to materials to be sewn: By thoroughly investigating and modifying the sewing mechanisms in order to achieve low-tension sewing, the machine flexibly responds to various kinds of materials and produces beautiful seams of consistent quality.
• The machine has been designed for reduced vibration and noise and upgraded reliability and durability: By adopting a machine frame structure designed to obtain optimal balance and upgrade strength and rigidity, the machine runs with reduced vibration and noise.
• Automatic Self Lubrication with Oil Pump and Aluminium Drip tray
Further the company is set to add the Direct Drive Lockstitch Machine to its growing portfolio of Made in India Industrial Machines.