Technology

Latest Intelligent Hanger System by INA

Latest Intelligent Hanger System by INA

Established in 2004, INA Intelligent Technology (Zhejiang) Co., Ltd (hereinafter called “INA Zhejang”), is a high-tech enterprise specialised in intelligent hanger system. It is a multinational company whose headquarter office is located in Singapore, R6D center in Canada. Taking the chance of world’s industrial transformation and upgrading and driven by the force of technology and innovation, INA Zhejang widely expanded the market of intelligent hanger system.

By using this system, it can help the manufacturers to improve production efficiency and enhance the service quality as well as making the enterprises to achieve informationization management. With the attitudes of being professional, attentive and concentrated, INA Zhejang always takes quality and sustainable RED as the core mission in the course of its development. INA Intelligent Production Management System can provide individually tailored intelligent system for everymanufacture companies in accordance with their specific requirements and factory real condtions. It has gained a good sales and popularity worldwide and is leading in this industry. The company:
Feature of INA Hanger System

INA Hanger System can display work efficiency of each operator during production, in real-time. This enables managers to check the status quo of current production and performance reports of operators

  • The system can record data such as defective items and the rate of repair and repair completion, so that it allows the management to conduct seamless adjustment and greatly reduces lag time of communicating instructions to increase production efficiency
  • It has an exclusive jeans/denim processing analyser which could realize a flow of 85% cut-pieces into the hanger system. Through system automation, it can produce classification by colour or size. It also tracks and calculates employee’s wages in real-time
  • With the feature of classification by colour or size, it is possible to produce multiple designs, colours and sizes at the same time and on the same production line. This resolves the issue of low quantity orders as the feature is versatile to different sewing techniques and specifications
  • It is equipped with remote access features that allow the management to view current and archived data of the production, in real-time, even if they are not at the production plant
  • Ina hanger system has LED screens to provide production data at every moment. It can also be viewed via remote access for better management and monitoring of the plant

Benefits when using INA Intelligent Hanger System

  • Automated transportation of assembly parts significantly reducing labour costs and time
  • Drastic reduction in throughput time by up to 95% due to the elimination of transportation, bundle and handling time as each assembly part is automatically sent to the next operator
  • Reduced work-in-progress results in uninterrupted workfilow
  • Huge reduction in excessive work
  • Reduces sewing time by 50% and above
  • Lower work-in-progresS means little or no spending on inventory in advance
  • Clean, neat and organised work production reduces the need for cleaning and roning
  • Improved workers’ welfare and productivity through a consistent and smooth workflow
  • Very short delivery and response time
  • Accurate quality control and tracking at every stage of the production Rea-time tracking and record of each worker’s performance and productivity easily meets buyer’s compliance requirements
  • Effective resource distribution based on worker’s performance accurately tabulated over time
  • Workers can log-off and shift workers log-in easily since production is calculated automatically
  • Easily handles multiple designs, small and huge orders
Silversun just released new Lockstitch and Overlock Sewing Machines

Silversun just released new Lockstitch and Overlock Sewing Machines

Silversun is a leading brand offering solution with its high quality products at economical investment It’s distributors across Pan India provide timely supply and after sales service. They therefore live up to their brand value of technology with an edge.

S81: Direct Drive High Speed Single Needle Automatic Thread Trimmer Lockstitch Machine

Silversun has recently introduced a new coming of age model S81; A Direct Drive High Speed Single Needle Automatic Thread Trimmer Lockstitch Machine and S81H for heavy weight material like jeans. The new model is similar to 990002 which provided high performance and has been used by reputed garment manufacturers around India for years. The upgraded model has been newly designed with new digital control panel along with a versatile direct drive servor system with a new aesthetically appealing and strong design. For high speed performance at minimal noise and vibration.

This new model has been introduced in the well ruptured Gartex Fair in Mumbai and is another addition to the Royal Blue Series of Silversun. The machine is equipped with digitalized control panel, easy needle threading with half stitch, surrounding by LED light and direct drive power saving servo system. The new type of circular knife thread trimming system along with dial snap system regulator. This economically and competitively priced machine will replace only direct drive single needle machine which is suitable for mid large garment production unit.

8104: Computerized 4 Thread Cylinder bed Top and Bottom Feed Overlock Sewing Machine

The introduction of Silversun computerized 4 Thread Cylinderbed Top and Bottom Feed Overlock Sewing Machine is competitive to overpriced machines of similar type and performance. The model SMX-8104- CD/PUT/RTP/PC is specially designed for stitching neck, inserting neck elastic and others for production of high quality and finished apparel and knit wear. The machine is equipped with top and bottom feed for seamless stitching of light to bulky knitwear along with pneumatic thread cutter, air suction bag, auto lifter and pneumatic fabric tension roller for neck. The direct drive servo system saves power consumption by almost 40% and the adjustable tension roller system is suitable for eve

ry type of tape and elastics. This new model has been introduced in the well ruptured Gartex Fair in Mumbai and adds to complete production solution by Siver Sun

Richpeace launches new version of Garment CAD V10.0 with exciting features

Richpeace launches new version of Garment CAD V10.0 with exciting features

Richpeace Unlimited one of the exclusive CAD/ CAM Technology partners for Richpeace, a world famous brand registered in more than 60 countries and all categories in China that offers a variety of solutions for the apparel industry of India has recently launched latest version of its CAD V10.0. Richpeace Garment CAD V10 version comes with lifetime free software support and two modules in RP V10.0, including DGS and GMS.

“The customers can buy this version without any hassles as they not only get rid of AMC’s but also get genuine and original parts from Richpeace,” said Rajesh RAO, MD, Richpeace Unlimited one of the exclusive agents for Richpeace products in India.

With its headquarter in Silicon City Bangalore and technical Centers at Gurgaon, Ludhiana, Tirupur, Delhi, Mumbai, Kolkata, Jaipur and Ahmedabad the company is serving almost all apparel clusters of India with technology, service and training as well.

While explaining about V 10 version Rao mentioned that the CAD can do design patterns and grading in computers or digitizing existing patterns into the computer, including grading existing patterns. Also, it can work with Supernest, an international innovative technology based on the artificial intelligence, cloud based – wherein system can automatically finish one lay of marker in a very short period. This feature can handle the horizontal, vertical and mixed shading problem. It is possible to process multiple marker jobs in a queue which saves time and improves productivity.

“With more than 8000 Installations all over India Richpeace Unlimited is fully equipped to cater to distinct requirements of all clients. We not only offer CAD/CAM products and Richpeace CAD Software but also free training for the software and installation via our technical centres in India. New innovative program has been introduced to train hardware trouble shooting to all the Pattern Masters, CAD Operators so that the machine down time can be reduced drastically” informed Rao.

The company has a team of industry experts who can look after specific queries of clients in terms of pattern development, grading and Consumption Calculations. “Our Studio has facilities for Plotting and Cutting Patterns on Brown Paper and Printing Markers on White Paper so anyone from the manufacturing side can take its full advantage. Also to cater new generation garment designers Richpeace Unlimited started sampling unit as well. Come with the measurement chart and go out with the perfect fit sample, along with tech pack.” added Rajesh Rao.

Richpeace Ai Co., Limited was established in 2006 and has started into operation since 2007; in 2018, jointly held by Shang Gong Group Co., Ltd and Shenzhen Yingning Investment Co., Ltd and Tianjin Samehere Software Co., Ltd.

APSOM Infotex introducing revolutionized Thread Colouring Technology Coloreel

APSOM Infotex introducing revolutionized Thread Colouring Technology Coloreel

Apsom Infotex is the new distributor partner of instant Thread Coloring Unit (ITCU) technology with Swedish innovator Coloreel. A live demo of instant Thread Coloring Unit (ITCU) technology along with samples will be displayed at the Garment Technology Expo-GTE between May 27th and May 30th, 2022 in Delhi.

Coloreel is a Swedish textile innovation brand with a groundbreaking technology for embroidery that enables high-quality coloring of textile thread on demand, and will help client unlock a world of Creative potential. By instantly coloring the thread on-demand, it enables unique & more creative designs and vastly improves overall production efficiency.

  • It can be mounted on all modern embroidery machines and brands
  • Easily create embroideries with unique texture and effects
  • A more sustainable embroidery technology

Coloreel products have been rigorously tested for quality assurance and validated to comply with textile industry standards for embroidery production. Coloreel embroideries are washable at 60°/95°/dry cleaning with good fastness and low rubbing properties. They are also resistant to UV light, artificial light and perspiration.

Coloreel’s instant thread coloring technology sets your creativity free and allows you to create unique embroideries with thousands of colours all CMYK, PMS and Pantone compatible. With Coloreel you have tons of possibilities to create unique, multi-coloured and high-quality logos. Coloreel also allows you to create designs with exclusive special effects such as vivid multi-point gradients, noise, and stripes never seen before.

With Coloreel Technology one can embroider on any material or type of product like: Caps, shoes, bags, workwear, jeans, jackets, shirts etc.

Anirudh Dadu- Business Devlopment Manager, Apsom Infotex Ltd.: “It‘s the India‘s first instant Thread Coloring Unit technology that will make embroidery process more efficient with the ground breaking technology by Coloreel. We are very happy to have the opportunity to distribute Coloreel in India being amongst the worlds biggest Apparel and Textile producing markets.”

On the association with Apsom Infotex, Sven Öquist, VP Sales From Coloreel Group said: “We are very excited to finally be able to enter the Indian market. We have since long had great interest from decoration manufacturers on the Indian market but covid has been delaying our market entry. Our new partnership with Apsom provides us with great reach into the Indian embroidery and digital print market and we are looking forward to many more orders to come.”

Tukatech introduces first open 3D Fashion System

Tukatech introduces first open 3D Fashion System

Tukatech, the industry’s leading fashion technology solutions provider, released the latest version of TUKA3D, the most used 3D system around the globe. The 2022 release offers an open system that allows designers, brands, retailers and their factories to work efficiently within a virtual process.

“Each 3D system requires three elements: a 2D flat pattern, a 3D avatar, and the digital cloth. All three are not the same across all 3D systems, hence the vendors who develop the final product cannot use data coming from OTHER 3D systems used by designers,” says Ram Sareen, Founder and CEO of Tukatech. “We have the largest 3D user base where FIT is the main focus. Our avatars are built with either actual body scanning or 3D sculpting. In 2021, we allowed users of OTHER 3D systems to start with actual replica avatar from our extensive library of over 700 models. This gives exactly the same results regardless of who added value at each stage. The vendors can see the fit and start from THAT DATA to make the final garment.”

For instance, a designer can use CLO, Browzwear or any other 3D program, so long as they use the same avatar which is an exact replica of the real fit model, the 2D patterns will FIT and the LOOK can be created by designers and sent to the vendor. Since everyone is using the same avatar, the 2D pattern can be used to make the final fit sample.

In TUKA3D, the vendor can see the exact same 3D fit model’s body, animated to perform real time motion simulation for fit verification. Since Tukatech offers end-to-end solutions for apparel production, after 3D fit approval, the style can then proceed through the manufacturing process.

“Other 3D systems get patterns from us. These are fit blocks on the model with zero difference. If the users of other 3D system make the one-time purchase of a TUKA avatar at $500, they will help all vendors to use same files and make the final samples. Even if the designer is using Browzwear or CLO for new designs, the base pattern is still the one that fits the model. This allows us as vendors to use the brand’s design to make fit samples quickly.” Says Arshad Sattar, Group Managing Director of Timex & Fergasam Group. “Tukatech is the FIT specialist, we know. We have been using 3D since 2005, make 800 to 1,400 new products for over 120 brands and retailers every month and hardly make any FIT samples,” he added.

Complete the Request a 3D Model form to inquire about the availability and pricing of your desired fit model. If your fit model is not already in the 3D virtual fit models library, Tukatech will be happy to create a 3D replica using 3D body scan data captured by one of the hundreds of Styku body scanners located around the world.

P-CAM automatic cutting machines are chosen for mass production

P-CAM automatic cutting machines are chosen for mass production

MIDORI APPAREL VIETNAM HOA BINH is a sewing factory for the MIDORI SAFETY GROUP in Vietnam, which manufactures and sells workwear mainly for Japanese companies. The company has installed several SHIMA SEIKI P-CAM automatic cutting machines for their accurate cutting performance. P-CAM has had no trouble such as breakdowns, and features good after-sales service. Therefore production can be carried out with confidence, even in areas where there are few craftsmen with cutting skills. P-CAM automatic cutting machine supports high-quality, stable mass production according to schedule.

Norio Watanabe, General Director, Midori Apparel Vietnam Co., Ltd. said “We are the second sewing factory of the MIDORI SAFETY GROUP to open in Vietnam. We started operations in fall of 2013. Currently we have approximately 1,200 employees. This workforce produces about 1.8 million items per year. We manufacture various uniforms and workwear mainly for Japanese companies. We had installed SHIMA SEIKI machines at the first factory. Their performance, and the fact that there were no breakdowns or trouble with those machines, led us to install SHIMA SEIKI machines here at the second factory as well.

As you can expect there are many difficulties when starting a factory in a foreign country. Especially for this second factory, it is located in a rural area. Because there was not much industry, we could not expect to hire experienced craftsmen with cutting skills. In order to ensure accurate cutting, we decided from the very beginning to install automatic cutting machines.

When we opened our first factory in Vietnam, we stated with one automatic cutting machine. With steady increase in production numbers, 3 units are now operating at the first factory and 4 units are in operation at the second factory. We plan to expand our facilities even further in order to handle more orders, so we are considering installing more units in the future he added.

Takashi Kuraoka, Director of Factory said “The biggest benefit is that after-sales service is very good. If by chance we have any trouble, we can expect an immediate response. Next is cutting accuracy and fewer breakdowns. By cutting every layer of fabric precisely from top to bottom, sewing can be performed in the same manner for each piece, every time. Stable quality is one of the most important requirements in mass-production.

P-CAM machines feature a highly sophisticated cutting mechanism with a reciprocating knife for precision cutting through fabrics up to 3 inches in thickness. P-CAM also features a special function to cool the blade while cutting material that can melt and adhere to the blade. An improved knife sharpening system also permits more precise cutting.

In addition to the apparel industry, SHIMA SEIKI’s CAD system and computerized cutting machines cater to a variety of industries, supporting all our customers’ needs.

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